Builds Stretched 1-Ton FJ40 (1 Viewer)

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I haven’t even backed out of the garage and I am already doing trail repairs. @Ditcherman, remember all of the fun that I’ve had with my carrier bearing? Check out this bushing from my new carrier mount.
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I used another body bushing on the lower right and it is quite a bit softer. Hopefully this will hold for two weeks.

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I love the way the top conforms with the cage geometry. Has a super nice look to it. Tell your dude good job. Have you tried green locktite yet? If that can last through sas, I'd order some aircradt grade pre drilled bolts for those.
 
I haven’t even backed out of the garage and I am already doing trail repairs. @Ditcherman, remember all of the fun that I’ve had with my carrier bearing? Check out this bushing from my new carrier mount.View attachment 3961283

I used another body bushing on the lower right and it is quite a bit softer. Hopefully this will hold for two weeks.

View attachment 3961284
I’m going to drive past a thousand grain elevators today. Maybe a grain elevator supply place. They have the bearing you need, if we can match center bore id and hole spacing, lmk.
 
Mike, take those straps and sand down the flats where they contact the yoke, that will allow the arch to squeeze the cap tighter.
 
If that carrier roasted a bushing might have a look at the mid mount for trans/tcase to see if it is good
 
If that carrier roasted a bushing might have a look at the mid mount for trans/tcase to see if it is good
The bushings that Busted Knuckle provided are made to fit into a larger hole than the bolt so that the bolt can move as the frame flexes. It looks like I didn’t have the bolt tight enough and the bushing pulled through the hole and tore.
 
I am just catching up on this thread. I like the u-bolt style u-joint straps better than the flat ones, but better yet is to switch out to a flange like Toyota has for both front and rear axle. That way the u-joint is protected. I got mine from HAD.
 
I am just catching up on this thread. I like the u-bolt style u-joint straps better than the flat ones, but better yet is to switch out to a flange like Toyota has for both front and rear axle. That way the u-joint is protected. I got mine from HAD.
Thanks, Rob. I am also not a fan of the flat strap as the ones that I have don’t allow for the wrench to get the proper torque as the bar gets in the way as the bolt gets tighter. I have a mixture of flat flanges and u-bolt style hardware throughout my driveline and both types are keeping torque. I will look at replacing my rear yoke when time permits.

The rear shaft stayed tight during the trip, and I put over 1500 miles on it over the past 2 weeks. I have a few other things to address, too, such as replacing some of my melted wire loom with something from DEI, finding better bushings for my carrier bearing mount, and finishing the interior, especially with finishing the heat shield on my floor. These transmission tunnel got up to 175°F! I MUST also replace my factory headlights as I can’t see anything with these old halogen headlights. These are very minor problems and I am very pleased with how the Cruiser performed. I’m not saying anymore right now but I might be in the market for an FJ45 LV wagon in a year or two as the next project.

Here are a few pictures from the trip.

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The FJ60 parking brake lever is installed and it is a way better product than the Lokar handle that I was previously using. The 60 has way more leverage and the locking mechanism has tighter teeth, both allowing me to lock the brakes a little tighter than before. The handle also has double the working distance, which will be needed when I increase the leverage at the wheels.

The parking brake will finally pass TlCA inspection by stalling the engine in third gear, though I wouldn’t count on it to hold on a hill. Those Cadillac parking brake calipers require a serious amount of force to lock. I can get the brakes to engage on my driveway enough to hold it for a moment, but it will eventually creep backwards.

Now that I have more working distance in my lever, I’ll have somebody plasma cut longer levers and different brackets for the cables to allow for increased leverage at the wheel. I have already experimented with a successful prototype with my previous set up and it seemed to work, though the longer levers increased the distance needed at the handle to engage the brakes and the Lokar handle didn’t have enough working distance to engage.

A huge callout to Ed at Control Cables, Inc. He knew exactly what I was trying to do and they had the parts on hand to convert my emergency brake cable from the 60 to the Chevy setup. I had to remove the heat shrink so that the cable would fit the handle properly. This was a pretty slick fix.


Thank you again, @KSJ85, for the handle. It is perfect.


Old lever
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Control Cables, Inc. FJ60 to Chevy cable
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FJ60 lever
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