The NV4500/Orion is on it's way back from Georg at Valley Hybrids and I found a stock tire carrier from Mark's Offroad, which I'll pick up next week.
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You’ve confirmed my plan. I had a coil on order, and was going to try that.It would be easy enough to just swap out the coil (coils are fairly inexpensive) and temporarily disconnect the ignitor…. if nothing else, it would at least confirm its the coil and/or ignitor really causing the issue. The ignitor is not required for the engine to run, it only extends the life of the points.
Thanks! I don't think I had stumbled across that one yet. They discuss the same thing I was thinking, which is that the ideal solution would be to figure out what isn't working and stay with a working 78-80 system or just run a wire without a resistor from the ignition switch and install a pertronix 1662LS. I've installed 2 or 3 of these in different vehicles (not toyotas), and had 1 fail (although it was after about 7 or 8 years).@nabbasi i was reading this yesterday. Maybe there is something in these post that can benefit your situation
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FJ 40 electronic ignition upgrade
Hi, I would like to upgrade the stock distributor/ coil on my 78 FJ. I dont really want to do the HEI thing. Was thinking of getting a points type distributor and converting it with a Pertonics type ignitor and aftermarket coil. Anybody do this swap before? Any help would be...forum.ih8mud.com
At least your plug has held up. Mine disintegrated. Where did you source the boot and how good is the fit? I grabbed one on Amazon but the fit is sloppy.After only 51 years this boot had to be replaced on my alternator. Cheap Toyota junk.
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Yes, usually after I solve a big issue and feel like I "finally really understand" then boom...wtf?Does anybody else have moments where you suddenly feel like you have no idea how vehicles work?
I chose this one. Time will tell how well it holds up. It seems to be made of silicone. The fit is “adequate” . I think the amazon merchant is J Quad.At least your plug has held up. Mine disintegrated. Where did you source the boot and how good is the fit? I grabbed one on Amazon but the fit is sloppy.
Yeah that’s a tough one to run down. My ground wire broke inside the insulation, my ohm meter found it for me. I was losing my mind. Now it’s one of my first suggestions troubleshooting a no start problem , to use a jumper wire there.Yes, usually after I solve a big issue and feel like I "finally really understand" then boom...wtf?
Take a breath, and rely on the basic troubleshooting. For the ignition, having spare parts is helpful, but the thing that helped me the most was a good test light or multi meter. My issue was the little plastic insulator on the side of the distributor. As it degraded it "leaked" more and more ground until it just fell out and the truck died. No spark.
I traced everything and found the ground issue when the points open and closed did not matter.
Not that it's your issue, but here is the thread: No Spark Troubleshooting - https://forum.ih8mud.com/threads/no-spark-troubleshooting.1331245/post-15449413
Been having an ongoing issue with my TriMil/ JToutfitters header sealing. I even had the header machined and installed shims, on a remflex gasket. Is this the same header? Have you had good luck until now?I heard an exhaust leak, it actually turned out to be two leaks. One was in the collector, which I was able to repair with torch & brass rod. I’m happy about that because the cost of new ones has gotten ridiculous. Not pretty but it worked. Also replaced the gaskets on both ends of the header. Here’s the Toyota gasket, stud and nut part numbers FYI.
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Mine is a Man A Fre header probably from the mid to late 1980’s. It’s the third one, the first two rusted at the collector pretty quickly. This one was the chrome plated option and lasted close to 40 years until I just repaired it, maybe it will go a little longer. Never had a problem with it sealing. The last time it was bolted on was after the motor overhaul in 2008. No intake leaks. I use factory Toyota gasket.Been having an ongoing issue with my TriMil/ JToutfitters header sealing. I even had the header machined and installed shims, on a remflex gasket. Is this the same header? Have you had good luck until now?
What came with my exhaust leaks is also a massive intake leak that compromised my break in. Likely because of the header, since it’s a straight 6 it seems it pulls the intake off from sealing as well, with the shared bolts. It’s right on cylinder 3 tons fluctuate with brake cleaner spray. Tried the job 4 times and never got it to seal properly after all of that. Didn’t know how big the leak was till I went down in elevation
How long did yours stay sealed for until this popped up?
Did it cause an intake leak for you as well?
Hopefully you get yours to work,
Thanks
Dan
What paint did you use for the manifold??Mine is a Man A Fre header probably from the mid to late 1980’s. It’s the third one, the first two rusted at the collector pretty quickly. This one was the chrome plated option and lasted close to 40 years until I just repaired it, maybe it will go a little longer. Never had a problem with it sealing. The last time it was bolted on was after the motor overhaul in 2008. No intake leaks. I use factory Toyota gasket.
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From Auto Zone. I have run the motor to operating temperature only once so far, so the jury is still out.What paint did you use for the manifold??
Thanks, mine is the QuickCar one above it. It fits, but it's not great.I chose this one. Time will tell how well it holds up. It seems to be made of silicone. The fit is “adequate” . I think the amazon merchant is J Quad.
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Have completed an inexhaustive thoroughly un-scientific study involving two cans of each, I can confidently state that they're pretty much the same. PB doesn't smell like Lanolin as much.Needed more Fluid Film, run to my FLAPS, saw the new Blaster competition next to it on the shelf. Been meaning to try it, will perform some very unscientific tests later today.
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