@TwelveGravity - 71 axles would have 4.11 differential gear ratios. the 80 differentials are 3.7 ratio gears. Late 70's and early 80's 40's also had larger, fine-spline birfields and (I believe) a larger steering arm bolt pattern. the 71 birfields should be slightly smaller, and have "coarse splines" where they interface with the locking hub. It would look like six or so big splines, as opposed to 30-something splines on the 80 birfield. Also, you 71 front axle would have drum brakes, vs. disk brakes on the 80 axle. So there are some significant differences. The inner axles should be the same.
The larger-pattern 1980 knuckles can be installed in the 71 housing, but you will need to grind out the axle balls on the 71 housing to accommodate the larger birfields. It's only a couple mm of material ground out to make them fit. Search for disc brake conversions and knuckle swaps on this site, tons of information - a lot of it is linked in the FAQ.
You can also check out my "Clustertruck" thread. Somewhere in there I converted from drums to disks. The truck now has 1981 birfields and 1989 FJ60 brakes and knuckles installed in a 1975 axle.
Thank you Sir,
So from what Ive read here and looking at the 40 i am working on. The PO must have swapped axles at some point as both the rear and the front have drum brakes. I did notice i have some extra axleshafts (~30 spline) and the axle i pulled out had the larger 6 spline shafts. Now i will just need to find out which set he claims to be chromoly. I can probably just check the shafts versus the lockers as im sure he would have had the chromosinstalled with thecurrent ARB's front & rear. I will look into your thread!
Thanks again.