Builds The Warthog v4.4

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

When blocks are decked, is it typical that machining marks are made with a kind of cross-hatching? In other words, the tool cuts on both the front and rear side across the length of the block if the milling head is perfectly perpendicular to the axis of travel.

I think I’m following you. Yes, since the cutter spins in a circular motion, it will have slight cut marks from the front & back arc of the circle.
 
After the crank was bolted down, I realized I never cleaned up the front plate. After scraping off the old gasket and funk, I hit it with the orbital sander to get it nice & clean...

1900674


1900673


New Toyota timing gear on the camshaft...

1900676


Pretty cool that the timing mark on the crank gear is a TEQ symbol.

1900675
 
This was a good time to wire wheel the balancer and polish the rust off the seal surface. The Warthog has high hopes of getting AC, so we’re using an FJ60 unit w/the AC pulley...

358E881B-B48F-46A6-82DF-48B5B46FB995.jpeg


3DF70533-A4D3-46E3-A0A6-D123B9A6E464.jpeg


We’re doing a non-oil cooler setup, so in addition to using a water pump without the oil cooler nipple, we’re re-using the oil filter/oil pressure sender mount from his old motor.

It was really nasty, so it was tossed in a can of carb dip and forgotten about for a week or two...

F01C028E-6265-4108-9D1D-4A7BBA8E848C.jpeg
 
Primered & painted...

88FE031D-7ECF-4866-84B3-E9BF4EA2D0D8.jpeg


Oil sender cleaned up...

43826ADC-BA84-42F2-8F5F-5DF35D4EA32D.jpeg


Bedazzle on the mount...

DB581204-AA70-4C70-991B-C4E7A5CB6A68.jpeg


Finished product...

61E59CB6-95A6-4B1B-A4CE-F6AD6DCBFF24.jpeg
 
A new AISIN oil pump finished up the bottom end.

1900719


Then the powdercoated oil pan was bolted on with stainless hardware from Overland Metric / @davework ...

1900718
 
Last edited:
Said it before but bears a repeat... Ya’ll do some nice work - great to watch it unfold...
*Almost makes me wish I lived in Mississippi to see the first hand 🔧 work!
 
So with timing marks aligned as indicated what is the status of the cylinders? Or maybe it doesn’t matter without the rest of the valve train in place?
 
So with timing marks aligned as indicated what is the status of the cylinders? Or maybe it doesn’t matter without the rest of the valve train in place?

TDC on #1, not sure which stroke though. They’re more for lining up the gears than anything else.
 
Delta and my machine shop said they are broken all the time during shipping. Seems like they’d pack them better, but who knows.

If they'd just strap the cam to a 2x4 then box it, that would save a lot of them.
 
TDC on #1, not sure which stroke though. They’re more for lining up the gears than anything else.
FSM says (IIRC) that #6 is on compression, which would mean #1 is on exhaust, but couldn’t tell from your pic above because can’t see anything valve-wise. Love these build pics and details, analog is so mch more cooler than digital, lol. I hope Nolan doesn’t break all your hard work.
 
Off to s***ty Orlando for work for a week.

You still here? If so you got enough room in your checked luggage for a stowaway? Hate it here !

55 build coming along nicely btw.
 
You still here? If so you got enough room in your checked luggage for a stowaway? Hate it here !

55 build coming along nicely btw.

I escaped last night only to be side-tracked all day with 20 Boy Scouts camping on my farm.

I’ve made 10 runs back and forth ferrying people around for all things not related to working on The Warthog.

Hope to get back on it tomorrow. Mostly I’m finished until I pick up the motor from Cam Monday after work

2E965CAB-8B27-4ABA-9B33-8C7351AD9C55.jpeg


9D6ACBC1-90E9-4D92-8615-612BA17DB2B7.jpeg


3F18E37F-0B74-4DD5-954F-30CED16C334B.jpeg


5E1D4FC5-C639-4417-ACD2-0DB6B1CBAE00.jpeg


B6340C8E-E697-4792-8CB1-82B07C4C2212.jpeg
 
I think I’m following you. Yes, since the cutter spins in a circular motion, it will have slight cut marks from the front & back arc of the circle.
So, I bought a used '82 head from a 60 which appears to been decked, post-manufacturer. Using a Starrett combination square and a feeler guage, I can measure an average of .001" dip across, from plug side to manifold side. The tooling marks also suggest that the milling head was not 'trammed,' because there is no cross-hatching on the long edges of the head. If the corresponding 2F block was treated in a similar manner, that would leave a compounding dip of similar value, adding up to about .002." The spec for flatness is about .005," if I recall correctly. So, being about 2/5 of the way there, it leaves significantly less room for thermal warping, effects of mill tool or flycutter 'rake,' or, slop on axis of the mill. I've never worked in an automotive machine shop, but I spent several years working on Bridgeport mills, which included 'tramming,' or setting the spindle perpendicular to the x and y axis of movement; it was hard, partly because these machines were worn out.

Anyway, just because the block or the head was decked, I would not assume anything. And given the opportunity, I would try my hardest to machine, and measure flatness, knowing that this will leave the greatest amount of load shared with the head gasket in the particularly narrow region between the cylinders.

Cheers,
Paul aka 'Dizzy'
 
I escaped last night only to be side-tracked all day with 20 Boy Scouts camping on my farm.

I’ve made 10 runs back and forth ferrying people around for all things not related to working on The Warthog.

I feel your pain; I let one of my son's old Boy Scout troop camp on our land also.
 
I had about 1/2 gallon of Lizard Skin left over from the previous projects.

I wanted to get the tranny hump heavily coated on both sides. I’m gonna have to chop this up a bit for the new shifter locations but once this stuff cures I should be able to make some clean cuts

1901707


1901709


I had a bit more leftover so I did a 1/2 ass cleaning job between the frame rails where the majority of the heat comes from and does not get rocks and mud on it too bad and hammered it with a couple of coats to finish off the 2 gallon bucket. I did not prep this metal very good. I’ll be interested to see how well it stays.

1901708


1901711


Lastly I painted the radiator support and rod and added stainless hardware.

1901710
 
I escaped last night only to be side-tracked all day with 20 Boy Scouts camping on my farm.

I’ve made 10 runs back and forth ferrying people around for all things not related to working on The Warthog.

Hope to get back on it tomorrow. Mostly I’m finished until I pick up the motor from Cam Monday after work

View attachment 1901005

View attachment 1901007

View attachment 1901008

View attachment 1901010

View attachment 1901011
That's livin right there! Boys will never forget your hospitality!
 

Users who are viewing this thread

Back
Top Bottom