Shop Build. Finally Broke Ground. (2 Viewers)

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Finished clearing the extended parking area and future lawn spot. Luckily I have a slight slope to the property so I can push excess dirt downhill, and a neighbor took 75 yards of dirt for some fill.


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Got this for a temporary fuel fix. 68 gallon fuel tank with filter and 12v pump. Works great! So much faster and less messy than dealing with hand pouring 5g jerry cans.


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Almost done with the trenching too. Still waiting on the local power company to coordinate hiring an archeologist with the USFS so they can observe me digging for 10' on the USFS easement. You cannot make this stuff up.

Always fun when you hit a big boulder, then try to dig around it and find one right next to it. I've noticed that decomposed granite means a big boulder is lurking in the next scoop or two.

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Radiant system is up and running too! So nice to finally have some heat. I have never had a chance to experience radiant heat for more than a few minutes and I now see why people like it so much. It's hard to describe, but feels very even and comfortable. After sinking a ton of BTUs (and probably a full cord of wood) into the slab, I was able to get it up to 65*, which feels almost hot in there. The rising heat got the upstairs up to 60*. It has been pretty cold (low teens at night, barely above freezing during the day) lately and the system has no problem keeping up. I'm hoping once the slab and ground get a bit more heat, it is easier to maintain.

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I've had several people ask me why wood, and the main reason is we do not have access to natural gas. Propane would have been extraordinarily expensive. I have access to 80 acres of timber so a more or less unlimited supply of wood. My only complaint so far is going with an old school non catalyst boiler. It stinks, burns wood like crazy, and drips condensation into the ash pan (as seen in the mess on my floor) if flue temps get too low. I think I am going to run it for this heating season, and switch out to a wood gasification boiler this summer.

All of the wood blocks that the metal building kit came on turned out to be oak! I quickly turned those into firewood. Having the skid steer to move wood around is nice too. I can dump it inside right next to the boiler, where it promptly disappears.

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My daughter really likes riding in the skid steer but not the mini ex, and my son is the opposite.

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Purchased my 300 gallon diesel tank off FB marketplace. Looks like you are getting some good use with the Kubotas!

300 gallons would be nice! I need to start looking for some deals. I think I'm at 140 hours between the two!
 
The last week I am overloaded with “stuff” but in reading about fuel storage…we did this for a few years in our shop garage. We have about 10 of those Isuzu NPR truck chassis and send drivers out with a fuel card. Decided at the time not to be paying X cents a gallon to the gas stations so our 750 gallon on-site tank was filled 3-4 times a month by a bulk dealer. We still had to pay motor fuels taxes but we were able to control some cost factors.

Here’s the thing…the tanks get scummy inside and you need to control “ algae “ and moisture or it comes back to bite you. Bacteria and fungus are not unheard of. Our tank was not really long term storage, more like a control tool. After two years we had the tank cleaned…it was an awful mess inside. We’re back to fuel cards
 
The last week I am overloaded with “stuff” but in reading about fuel storage…we did this for a few years in our shop garage. We have about 10 of those Isuzu NPR truck chassis and send drivers out with a fuel card. Decided at the time not to be paying X cents a gallon to the gas stations so our 750 gallon on-site tank was filled 3-4 times a month by a bulk dealer. We still had to pay motor fuels taxes but we were able to control some cost factors.

Here’s the thing…the tanks get scummy inside and you need to control “ algae “ and moisture or it comes back to bite you. Bacteria and fungus are not unheard of. Our tank was not really long term storage, more like a control tool. After two years we had the tank cleaned…it was an awful mess inside. We’re back to fuel cards

Interesting to hear about microbial growth in diesel. I didn't realize that would be an issue, but I guess that makes sense since special types of bacteria are used to break down oil in spills.

Are there in tank treatments that help mitigate this?
 
Interesting to hear about microbial growth in diesel. I didn't realize that would be an issue, but I guess that makes sense since special types of bacteria are used to break down oil in spills.

Are there in tank treatments that help mitigate this?

Just about any parts store should have diesel biocides that you can mix in your tank. At the rate you're using it though you shouldn't need unless you get a much bigger tank.
 
Few updates. Getting closer to an April completion and COO. Still dealing with generator power, but with most tools now being cordless, the subs do not seem to mind too much. Biggest hassle is running the generator to power the circ pumps for the boiler, and feeding the boiler wood. I've now gone through 4 cords in a month, but have been able to keep the shop floor in the upper 60s, and upstairs 65* so we could finish drywall, paint, and start tile. I've discovered that lithium batteries do not like cold temps. I have a pretty hefty 1200w solar and 9 kwh battery bank on a camp trailer, so I was hoping that would run the circ pumps and boiler blower, but they won't charge in temps below 25*. I've got both a Yamaha 2000W and HF 2000w generator and I have to say that I like the HF one better. It's quieter and more fuel efficient that the Yamaha. It's been run more or less nonstop for 600 hours without any issues. With temps finally warming up a bit, I've been able to switch over to the solar/battery setup., which works fine as long as I have at least 5-6 hours of sun per day.


Finally got USFS approval for the power easement on their 20'. Since the power run is 800', the utility required this monstrous vault box. Putting both the 200 and SVL 97 to work.

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Of course the weekend after I got USFS approval, it snowed 12". Got to use the blower and it cleared my 1000' dirt driveway in 10 minutes with me in pajamas and slippers. I was pretty impressed. Later, the snow turned to rain and I had to dig this 10' section under archaeologist supervision and with their scheduling, I couldn't wait for a better time. Trench is 5' deep, power pole is 6' deep. Trench was a muddy mess but the inspector wanted me to cover up the first 10' before we got 40mph winds that evening. I did not want to be responsible for taking out power for the entire neighborhood.

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Definitely a lot going on upstairs. Had the floors installed, then the mason did the stone on the fireplace and tile crew started too. Moved all cabinets upstairs (those furniture moving straps are awesome) and staged them for install. Garage door contractor installed the openers. I was not impressed with Liftmaster's current offerings and ended up with these commercial spec Micanans. They should outlast the doors.

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Started install of cabinets. Tile crew finished the kids bathroom and are working on the master bath. Tile work is pretty messy but I was able to put some RamBoard and tarps down on all the floors.

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Getting closer with power, probably 1/3rd done with conduit. That pole in the background is 280' away. Getting the pull box into place was a little difficult, but luckily I had a friend help with that part. I now see why the bid for the electrical service was so high. There is a lot that goes into not just digging the trench, but trucking in sand, setting conduit, more sand, compacting, and backfilling. Wrestling with a 150# jumping jack compactor is a workout. 8 hours of that and I'm almost too tired to move, but it is a very satisfying kind of tired. I'm hoping to have power to the meter/panel in another 3 weekends.

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Still worth it.

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Getting closer with power, probably 1/3rd done with conduit. That pole in the background is 280' away. Getting the pull box into place was a little difficult, but luckily I had a friend help with that part. I now see why the bid for the electrical service was so high. There is a lot that goes into not just digging the trench, but trucking in sand, setting conduit, more sand, compacting, and backfilling. Wrestling with a 150# jumping jack compactor is a workout. 8 hours of that and I'm almost too tired to move, but it is a very satisfying kind of tired. I'm hoping to have power to the meter/panel in another 3 weekends.

Still worth it.

Agree completely; this was one of the most satisfying things to do on my build, though I had the power co-op bring poles 1/2 mile or so and I only had to do the underground part from the last pole about a 150' total. A ton of work, but think how much you saved doing it yourself, and you know it's done right.
 
This is probably the more stressful part of the entire build as your mind sees it finished but your body is demanding to keep pushing to get it done. I love the job you’re doing and the amazing site work. Gotta be super satisfying.

I realized yesterday that I am 98%finished at our house and spent several hours with the FJ40 cleaning up the mess from table saw and DeWalt compound saw. It was 30+ miters that made a Bigger mess than the table saw cuts to flooring planks

For me, that’s happy

You should be “tickled pink’ as they say 👏
 
Thanks everyone for the nice comments! Hopefully this thread can help someone else out with a future build in the same way past build threads have taught me a thing or two.

It will be nice to get back to wrenching on landcruisers in the near future! They are all feeling a bit neglected.
 
Close but not there yet. I think we are about 4 weeks out from a COO. There is still a fair amount of finish work, and we still don't have electricity. I did complete the trench/conduit and the power company was able to pull a 3" mandrel through (meaning no crushed sections) so we could pull mule tape and get on their schedule for the transformer/meter/primary wire/secondary wire install. I'm hoping this isn't more than a few weeks out. Its amazing how fast half a shopping bag tied to some twine will move through conduit with a shop vac is sucking on the other end. Hand pulling the mule tape with the twine was quite a bit slower.

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Dedicated forks are probably the most used attachment on the skid steer. Between moving pallets around, picking up big boulders, and overall lifting, they see a lot of use. The attachment also came with a 2" receiver for a trailer ball. Using the skid steer to move trailers around the property is so easy.

Learned how to easily repair PVC pipe after hitting my septic line trenching the secondary wire run. Luckily it was not in service yet. All you need to do is dremel out the center stop of a coupler and now it will slide past the joint. Cut pipe to fit exactly inside the splice and glue/slide coupler and you are done.

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I don't want any water or snow melt going under the slab so every downspout has a drain box that goes to a dedicated 4" drain line that exits below grade.

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Stubbed out a set of twin 1.5" conduits for a 40 kw solar array (two 20kw arrays) .

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Got to do a quick welding project for a stand for the booster pump.

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Moving the 42" SubZero upstairs. We tried the stairs, and it didn't clear by 2". We thought about removing the top mount compressor, but the second story window route looked like less effort. It wasn't too bad but I don't want to have to do that again.

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Pulled the 100 in and realized I can fit 3 vehicles bumper to bumper in each bay.

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Paint and liner panels are almost finished downstairs. Next up is grinding and finishing the garage floor. That is going to be a project. After going back and forth between polishing concrete and epoxy, I am going to do one of the newer polyurea floor coatings that are much more durable and UV stable than epoxy.

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Its been a decade since my last irrigation system install. I forgot how fun it was, including the PVC glue that always end up on your hands and clothing, no matter how careful you are. The multi colored line (white to black to gray) is conduit for the sprinkler control wire. I know it is rated for direct burial, but I like the idea of everything being in conduit.

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I know you have to have an update for us!

Thanks for the reminder!

All done and moved in! I forgot how miserable moving is. There is still some light finish work that I am slowly completing (stair trim, cabinet detail, additional shelves in kitchen, pull handles, casing on windows) but we are 99% there. We are really happy with how things turned out. It already feels like home.

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I had a finish carpenter helping but he could only do a few hours a week so I had to learn how to do everything from hanging/casing doors to baseboard outside corners, closet shelving, cabinet install, etc. Probably not bad skills to acquire, and that justified buying some additional tools. Cordless finish nailer and oscilatting multi tool are two of my new favorites.

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A good pull handle jig is well worth it!

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Added a slab on the side for parking and equipment washing..with a hot/cold hose bib

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Since we are on well water, I added a filtration and softener system. Water softener is actually pretty nice.

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My favorite addition on the shop floor

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Went on a HF/Uline shopping spree. After dealing with a mismatch of tools collected over the last 25 years, it was time for a fresh set. The old set now reserved for trail duty. I'm pretty impressed with the HF Icon line of tools, plus lifetime warranty. Should work well enough for my needs.

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Current "work area" for the remaining finish details. I have not ordered the two post lifts yet until I can clear this out and get the downstairs more organized.

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Downstairs, once we get things more or less unpacked and organized, I plan on doing an epoxy/polyurea floor coating, then installing the lifts. That should more or less complete things there.

Lots of landscaping to do, with a perimeter fence the top priorty. I ordered an auger attachment for the mini ex and just had 3 pallets of concrete and 2 loads of 6x6 fence posts/2x6 rails show up. That will keep me busy for a while.
 
I had a finish carpenter helping but he could only do a few hours a week so I had to learn how to do everything from hanging/casing doors to baseboard outside corners, closet shelving, cabinet install, etc. Probably not bad skills to acquire, and that justified buying some additional tools. ...

Congratulations. Great build. Absolutely amazing down the line.

Also, it might be a small item in such an amazing effort but kudos on being trusted by your bride to be allowed to do finish carpentry/cabinetry. My bride has her cabinet maker almost on retainer for all her projects. As a result, I am not trusted for any carpentry/cabinet work. Again kudos on your excellent work and being a trusted resource with your bride.
;)
 

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