Dimples in rear fender wells?

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74FJ40newbie

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Brentwood, TN.
Can anyone tell me what caused or causes the dimples in the rear fender wells. Of my 74 FJ 40. They seem to run along the seam where the top of well meets the fender?
 
They are factory installed corrosion initiation locations......aka spot welds.
 
Common practice on how vehicles are put together. Being a utility vehicle Toyota didn't bother to fill and sand before paint. Usually can find spot welds on cars in less visible areas like the trunk.
 
The deeper the dimples the more the rust that is behind them.
 
Embrace the dimples. They are a good sign some PO didn't slather bondo all over the rig.
 
Dimples (or bumps, if you prefer) are a part of what makes a 40 a 40. Just like Cruiser Lean. It wouldn't be a 40 w/o 'em.

Imagine Starsky w/o Hutch. Or Rudolph w/o his trick nose. Or a shopping cart w/o a broken wheel. Well, you get the idea.
 
Looking at the seams from both sides and doesn't look very rusty on either side. Can see the welds from the interior above the wheel well behind the rear seat and see slight gaps, or bulges between the spot welds. Is there a way to slow or stop the rusting or bulging from getting worse. Very little rust on entire rig, but trying to stop what little there is. Thanks for all the input, this site is an awesome resource!
 
I've used the "rust converter" slathered into the seam and then used my nozzle on the air compressor to kinda blow the converter down into the seam, and then wiped off the excess. No rust through...…….yet.
 
Had some training at work regarding manufacturing process engineering. This was back in the 80's. The instructor said Japanese automakers did sheet metal differently than Detroit. Detroit liked to stamp out the biggest part possible. In Japan they preferred small sheet metal forming dies and correspondingly small presses. The belief was doing so reduced set-up time and scrap rate. There were some other reasons as well but that was way too far back to remember.

There will be some welds in body work. But it seemed to me my FJ40 had way too many spot welds. Maybe that instructor knew what he was talking about.
 
Had some training at work regarding manufacturing process engineering. This was back in the 80's. The instructor said Japanese automakers did sheet metal differently than Detroit. Detroit liked to stamp out the biggest part possible. In Japan they preferred small sheet metal forming dies and correspondingly small presses. The belief was doing so reduced set-up time and scrap rate. There were some other reasons as well but that was way too far back to remember.

There will be some welds in body work. But it seemed to me my FJ40 had way too many spot welds. Maybe that instructor knew what he was talking about.


Toyota moved from a hood made from two pieces to one piece with the 72. Believe I seen where the early rear quarters were two pieces butt weld together. One solid weld ground flush. 72 the plate was stamped for the spare tire out of thinner metal. Added ribbed which allowed them to use thinner metal. That saved metal. Think it was because they were behind in technology more than less scrap. Do not know a way that anyone could make a T like where wheel well attach to the side as a single piece. Japanese had a single wall pickup beds when American auto makers had switched double wall. Double wall allows the outer skin to roll over and hide all seams on the inside. Toyota wasn't concerned about things like exposed spot welds on the vehicles built to be used as utility vehicles.
 

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