Got busy and waxed 'er!
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Interesting fix.Just finished up my seat not moving back or forth because of 2 things .First I replaced the cap and sealed it shut . then I took the 2 screws off the plastic piece and took out the plastic gear inside that was worn down flat in the middle ,so it wasn't turning at all . Instead of spending 70.00 on a new part I took my small bur and drilled a hole a little smaller than the width of the gear that was left untouched on both sides plastic gear ,There is no need for a plastic gear ,It should have been metal. I cut 25 small stainless steel rods I use to make clasps around teeth to hold partials in the mouth with . I used the same size as the hole I cut . I put a small arch in the rods to raise them up in the middle so they would be at the same height as the ends that were untouched my the other gear bar that the white cap holds in place . Then I mixed up a runny mix of acrylic and surrounded the rods I had in place . Once the acrylic hardened I took my disk and cut in some groves all the way around . I could have just added acrylic with out the rods but I though it would make the repair last a lot longer . Here are some pictures .
How do you like the tires ,how do the ride .
Thanks Mr Cimarron, If this doesn't last then there must be a lot of pressure on the gears . If I have to fix it again I'm just going to build up the gears with wax to look like new gears and sprue and invest the burn out the plastic and cast it into metal so all the plastic will be metal . Once I do that it will last for ever. I'm a dental lab tech so I have every thing I need to make it metal .If it was my seat instead of the passenger side I would have just cast it into metal . If my side stops working I'll take some photos of it going from plastic to metal so you can see how I do it . This gear being made of plastic in my opinion is just plan stupid and a cheap way out of doing something right. I think the whole part should have been made of metal the housing and the gear . A plastic gear is nothing but a money maker for the parts department . If anyone has a old drives side or passenger side part that was replaced and you still have it would you message me I know its just a matter of time before my seat strips out and I would like to go ahead and cast it into metal and have it ready to replace. Thanks SteveInteresting fix.
How do you like the tires ,how do the ride .
I looked over the system also .And having a non-metal gearing is the only reason it would be in a bind and in fact causes the binding to happen because when it wares it stop turning causing the binding to happen. If it was metal it would never bind. There is no reason to have a weak point at the gear to gear connection. The only reason the system fails is because of this weak point . The system is design to move both sides at the same time and should never not move together. Just like in a manual seat where pulling a lever allows both sides to move at the same time , both rails are welded together and as far as I know never fail to slide on the rails. This could be accomplished on this seat by welding or screwing a metal bar in the back and one toward the front to make the now independent rails to work as one . I think the only reason they went with the independent rails was to allow room for the motor and blower under the seat . I also think if the two sides were welded together in a few places where room allowed that this would help take pressure off the gear that is plastic and is trying to move the rail at the same rate as the other side and being welded together would just make it work as one ,and even if the plastic gear was to ware the seat would still move with out it . But for me making a all metal gear is the way to go . Once my other seat fails because of the cheap plastic gears wearing out ,I'm going to weld a bar and connect both sides together along with making my gears metal because both rails should always move at the same time . Sometimes the reason for plastic parts is because of the cost involved in making a all metal parts .Keep in mind that its plastic for a reason. Its VERY likely that it was intended on being the "fuse" for the entire system. Non-metals would prevent it from binding and causing serious damage to the linkage, screws, pivots, etc. I've considered the same and could just machine it out of aluminum but after looking at the overall design I thought against it.
During tire rotation discover a kinda loose wheel bearing.. View attachment 1019433