What Did You Do with Your 80 This Weekend? (54 Viewers)

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3 of the 4 lower knuckle studs on the driver side we finger-tight. Retorqued everything. Fortunately that was the only thing I found loose.
Did you tighten the studs into the knuckle or only re-torque the nuts?
 
Did you tighten the studs into the knuckle or only re-torque the nuts?

Both. Even though that's the first time I've had them back off and had to do that, I've read enough horror stories on here to know better!
 
Perfect.:)
 
In motion. After two of these holes, we decided the thick ice probably isn't great on the stuff under the truck and tried to avoid them when possible.


Definitely rolling the dice with tearing out brake lines, etc. Glad you made it through in one piece!
 
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@Dork ... I did something similar a few years back trying to break ice over a mud hole. Ended up ripping the entire front locker harness off, not just apart, like completely gone. That turned out to be an expensive lesson and many wasted months of wheeling without a front locker. It's my safety blanket. When things get challenging the front locker almost always gets me through an obstacle.
 
Have those worked out for you? I think it's hilarious that you're using a chew toy but it also strikes me as something very clever.
Bombed around Hollister svra yesterday and it was awesome! Bottoming out is no longer a painful experience. I had originally lowered the oem bump stops 2 inches
 
Bombed around Hollister svra yesterday and it was awesome! Bottoming out is no longer a painful experience. I had originally lowered the oem bump stops 2 inches
How much do those things compress? Like, what is the fully bottomed out thickness of the bumpstop? Any idea what that is at this point?
 
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Hit a 2' ditch at 65mph on a recent trip. Suspension handled it just fine. The hinge spindle on my bumper didn't handle as well. I can't complain though, I built the bumper 16 years ago and it's had more than 100k miles of use and abuse with either a 35 or 37" spare tire on it. Fortunately, our group was a little spread out so when it came off it didn't create a dangerous situation. It ended up 30yrds or so off the road after it fell off and bounced into the weeds.
Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

The bumper was still completely fine, there was no failure of any welds. The spindle just snapped at a stress riser where the spindle was machined to step down to a narrower diameter. We found the broken spindle and you could see that it had developed some cracks already sometime in the past and there was only about half of the spindle that was still intact.
Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

I got it fixed up this weekend using a 4xInnovation double shear hinge. This hinge looks like a really strong piece and I'm hopeful that it lasts another 16 years. The hinge outer tube was slightly different so I needed to cut the end off the swing arm and modify the arm a little. The arm is all built from 1/4" tube so it's strong (but heavy). I needed to add about 4" to the arm length so I sleeved the arm and added another section of 1/4" tube and welded them together using rosette welds as well as the joint itself. I think its a strong repair. The hinge worked out well. It's got two roller bearings with sleeved stainless inner sleeves with a 3/4" grade 8 bolt as the hinge pin.
Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr

Untitled by Adam Tolman, on Flickr
 
Poked around in the Mt Shasta area. Some really nice Fall color popping in places, cold mornings, some snow above 6.5K feet. Beautiful.

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