What did you do with your 60 this weekend? (22 Viewers)

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Long time lurker since we bought our FJ62 2 1/2 years ago but I finally pulled the trigger on an Ironman Lift and some 31" general Grabber X3's last weekend.

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Brushed off the white residue after the Ospho went on yesterday. There is a lot of it. Then sprayed on the Eastwood frame paint. I tried various degrees of prep on the frame arch to assess how they hold up over the monsoon season which will give me an idea of what is needed in other areas when painting resumes next summer. Look at that nice clean frame!! It's got an inch of grease and rat mess inside the low point that I don't know how to get out but it's in great shape.

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I got one c channel off. I used the air chisel to remove all major rust scale and brushed on Ospho. Tomorrow I'll spray it with Eastwood frame saver paint, then some black chassis paint. Then a nice layer of marine grease over everything before the Trail Tailor replacement channel goes in. My question is, since the metal is thinner now from the rust, and because it bent out a bit due to expansion from the rust, the new channel isnt going to fit properly. If I tighten it up on the top there will be a gap on the bottom, and vice versa. And the bottom needs to be tight since the spring hanger attaches through it. What do people do, just split the difference and put in all bolts loose and tighten up evenly? Or put in some spacer sheets of metal to fill the gaps?
Could you use a big C clamp around the top and bottom of the frame and pull them closer together? Maybe a couple of clamps to spread out the load.
 
My neighbors dogs scratched it up bad but I think I can sand it out.

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Sure has been nice and quiet since their house burned down!
But, I wasn’t the cause. Not that I didn’t contemplate some lower levels of payback!
 
Rear sliding windows installed today. These are Toyota units from down under that came out of a White Lightning HJ61. I’ll post a how-to write up elsewhere.

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I wish the paint still looked as clean as what I found under the old window gasket:
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Had to lose my sticker window, but it lives on as a shop decoration.
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Edit: I did a long write up on prepping old windows and installing these things in the main sliding window thread if anyone is interested. Tons of good info there from the past as well.
 
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Went out with some friends and found some wilderness . Beautiful.
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Installed a set of 4Plus @lcwizard u-bolt flip kits on the rear axle. Beautiful stuff, pretty easy job. Just make sure you keep the springs pressed into the axles above them so you don’t have to try to land the top of the center pin back in the damn hole. That’s a 2-bottle-jack, 2-ratchet-strap, 5-cuss-word job. Luckily it didn’t come to that. Anyway, can’t say enough about the build quality- beautiful design, great powder coat, really beefy thick steel, quality hardware. Remember, 4Plus is closing up shop some time soon so get this stuff while ya can.

A funny bug/feature about this kit I think actually solved a problem for me, too. The rear shocks are Dobinson IMS for their 2-3” lift kit, but I have a shackle reversal up front and 6.5” shackles in the rear, so at rest they’re pretty close to their lower limit - maybe 2-3” of droop max. I was going to get some different shocks, but the flip kit bottom shock post is roughly 2-3” higher than the original shock post. I think that actually puts the shock much closer to centered at rest. I’m gonna run ‘em for a while and see what happens. They already feel a touch softer on the road so there’s that. Maybe it’s more preload?

Couple photos of work on progress. It was too dark when I got home to get any glamor shots.
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My only qualm is that the threads on the u-bolt could be cut a little deeper. I torqued everything down no problem, but geez, there must be about a single thread left. Maybe that was calculated, who knows. Photo shows 30ft-lb of torque on the nuts - snugged up and ready to start rotating around bringing them up to full torque. I suppose you could stack washers in a pinch, but… nice to do it with the minimum amount of hardware.
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Bought it! 1986 FJ60. 10th LC in 10 years. I've had 5-100's, 3- 80's and currently a 200 and 80. First 60! The sickness continues.... time to become a 60 expert!

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