Builds The "Red Rocket" Troopy (5 Viewers)

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It's been another month! I have finished all of the welding that needs to be done on the driverside of the vehicle. I'm so burnt out on it I'm not even going to grind anything down or make it look somewhat decent at the moment. I just want to get everything welded in fully, then I'll start grinding down all of the welds, I just feel like I'm making NO progress, which kinda is true haha.

I've been very busy as well!

Got that crusty 60 running decent enough to limp it up to Boone, horrible intake gasket leak was not fun to deal with but it drove the 300 or so miles, abliet very slowly.
View attachment 3955698


Then I got home and immediately got a message from a guy who I met in a parking lot 2 years ago, I gave him my number jokingly if he ever wanted to sell (i don't remember any of this). He said he urgently needed to sell his 1977 Plymouth Volare wagon as he was moving to St. Louis the next day. I showed up fully intending not to purchase the car, really I didn't even remember meeting him or what car he was talking about, I was just curious.

Well I take it on a test drive, check it all out, and he keeps asking "well?!? Do you think you're gonna buy it?" and I keep brushing him off because I didn't have a casual $5,000 to drop on this car, AND I had nowhere to put it. At the time my driveway already had 5 cars in it. He keeps asking, and I tell him I have no interest in buying another car at the moment and already have way too many projects going on... So I offer $1000 to shut him up. Well he bit on my lowball and now I own a Plymouth Volare!
View attachment 3955699

3.7 liter Slant 6 and some sort of Chrysler Autotragic Transmission, 58,000 original miles, not too much rust at all. I've been driving it daily for the past month and it's been relatively drama-free

Met up with @svsisu as he was in the area, it's always great to be able to chat! Time goes by so fast every time and before you know it, we gotta part ways.
View attachment 3955701

Then the weekend after that I went BACK down to Wilmington. My dad (@Shyrock) is trading one of his FJ55's to @Roastchestnuts for our first Land Cruiser we ever picked up which has sent me down this crazy automotive path. Sold it to Robert a few years back, he's done so much great work to it since then, but now he really wants a FJ55. Well the somewhat rust free one we have has some rod knock, I also found a parts 55 four years ago with a running 2f and 4spd, so to make the trade fair we just swapped that drivetrain into the 55 he is getting.
View attachment 3955702


Excuse the horribly hilarious photo 😂

if you're interested, you can read more about all of that fun stuff in @Roastchestnuts thread HERE --> Salted Pork fj55 family wagon build


AND FINALLY, I got the troopy up and running again to turn it around underneath my temu carport to tackle the passenger side rot repair.



-----------------------------------------------------------------------





Thanks to all of y'all for the reassuring words and understanding nature. Means a lot to hear that I'm not alone in feeling this way at times. This is the most enjoyable summer I've had in the past couple years now, simply due to the fact that it's not solely dictated by my nightmare never-ending project troopy. And the weather up here is so much more hospitable to exist in than anywhere else in NC, and of course the pretty lady.
Check out the mint interior in this wagon

View attachment 3955719

That slant 6 will do you right. Just like the pretty Lady 😜
 
Always good for a meet up with you! The Valore is such a weapon- I could barely keep up with you on the dusty, rutted road!

bus and the wagon.webp


Sorry I couldn't make it down for the Pig Party Engine Swap. Maybe I'll cruise down with him when he picks it up.

Keep the updates coming 🍻🤙
 
It's been another month! I have finished all of the welding that needs to be done on the driverside of the vehicle. I'm so burnt out on it I'm not even going to grind anything down or make it look somewhat decent at the moment. I just want to get everything welded in fully, then I'll start grinding down all of the welds, I just feel like I'm making NO progress, which kinda is true haha.

I've been very busy as well!

Got that crusty 60 running decent enough to limp it up to Boone, horrible intake gasket leak was not fun to deal with but it drove the 300 or so miles, abliet very slowly.
View attachment 3955698


Then I got home and immediately got a message from a guy who I met in a parking lot 2 years ago, I gave him my number jokingly if he ever wanted to sell (i don't remember any of this). He said he urgently needed to sell his 1977 Plymouth Volare wagon as he was moving to St. Louis the next day. I showed up fully intending not to purchase the car, really I didn't even remember meeting him or what car he was talking about, I was just curious.

Well I take it on a test drive, check it all out, and he keeps asking "well?!? Do you think you're gonna buy it?" and I keep brushing him off because I didn't have a casual $5,000 to drop on this car, AND I had nowhere to put it. At the time my driveway already had 5 cars in it. He keeps asking, and I tell him I have no interest in buying another car at the moment and already have way too many projects going on... So I offer $1000 to shut him up. Well he bit on my lowball and now I own a Plymouth Volare!
View attachment 3955699

3.7 liter Slant 6 and some sort of Chrysler Autotragic Transmission, 58,000 original miles, not too much rust at all. I've been driving it daily for the past month and it's been relatively drama-free

Met up with @svsisu as he was in the area, it's always great to be able to chat! Time goes by so fast every time and before you know it, we gotta part ways.
View attachment 3955701

Then the weekend after that I went BACK down to Wilmington. My dad (@Shyrock) is trading one of his FJ55's to @Roastchestnuts for our first Land Cruiser we ever picked up which has sent me down this crazy automotive path. Sold it to Robert a few years back, he's done so much great work to it since then, but now he really wants a FJ55. Well the somewhat rust free one we have has some rod knock, I also found a parts 55 four years ago with a running 2f and 4spd, so to make the trade fair we just swapped that drivetrain into the 55 he is getting.
View attachment 3955702


Excuse the horribly hilarious photo 😂

if you're interested, you can read more about all of that fun stuff in @Roastchestnuts thread HERE --> Salted Pork fj55 family wagon build


AND FINALLY, I got the troopy up and running again to turn it around underneath my temu carport to tackle the passenger side rot repair.



-----------------------------------------------------------------------





Thanks to all of y'all for the reassuring words and understanding nature. Means a lot to hear that I'm not alone in feeling this way at times. This is the most enjoyable summer I've had in the past couple years now, simply due to the fact that it's not solely dictated by my nightmare never-ending project troopy. And the weather up here is so much more hospitable to exist in than anywhere else in NC, and of course the pretty lady.
Check out the mint interior in this wagon

View attachment 3955719

I had so much fun swapping the engine with you guys! I love a good project. Picking up the 55 on Saturday I hope! I cant wait. Ill keep you updated on that. Its going to be a quick trip though. I think we are in and out on Saturday. That station wagon is epic! perfect for goofing off and friends in Boone! reminds me of That 70s show.

Stay in touch and remember you always got a free place to stay on Ocracoke if you come down!
 
ALRIGHT! MORE PROGRESS.



Cut out the crusty A-pillar and firewall, welded in new firewall section (excuse the gas bottle leaning against the troopy I made a little baseplate thing for it to keep it stablish)
IMG_0425.webp


Test fitting
IMG_0755.webp

IMG_0764.webp


Got that all welded in and then started on the upper part of the rotten out windshield.
IMG_0776.webp


Used our 85 year old WW2 metal brake to make a new panel to weld in.


Checking the fitment and angle of the new 44-inch piece
IMG_1312.webp


anddddd got it all welded together. THAT'S IT! like 97% of the welding I need to do on it, there are little spots that pop up here and there while I'm sanding the paint down but THATS ALL THE BIG STUFF

IMG_1390.webp





And so now it has begun. I've started sanding every panel down with 80 grit so this real fancy epoxy primer I got will adhere correctly. I know absolutely nothing about paint or bodywork. Just going off of google and youtube, so if anyone has any advice, please offer it!

IMG_1626.webp

IMG_1730.webp


Looking back at all of this before I post it, it really doesn't show just how much work all of this was and is. Those videos make it seem so easy 😂

IMG_1622(1).webp
 
ALRIGHT! MORE PROGRESS.



Cut out the crusty A-pillar and firewall, welded in new firewall section (excuse the gas bottle leaning against the troopy I made a little baseplate thing for it to keep it stablish)
View attachment 3977113

Test fitting
View attachment 3977112
View attachment 3977111

Got that all welded in and then started on the upper part of the rotten out windshield.
View attachment 3977110

Used our 85 year old WW2 metal brake to make a new panel to weld in.


Checking the fitment and angle of the new 44-inch piece
View attachment 3977109

anddddd got it all welded together. THAT'S IT! like 97% of the welding I need to do on it, there are little spots that pop up here and there while I'm sanding the paint down but THATS ALL THE BIG STUFF

View attachment 3977108




And so now it has begun. I've started sanding every panel down with 80 grit so this real fancy epoxy primer I got will adhere correctly. I know absolutely nothing about paint or bodywork. Just going off of google and youtube, so if anyone has any advice, please offer it!

View attachment 3977107
View attachment 3977106

Looking back at all of this before I post it, it really doesn't show just how much work all of this was and is. Those videos make it seem so easy 😂

View attachment 3977115

My only recommendation with body work: wear a respirator!

Your older lungs will thank you!
 
Watch your fingers around that press brake. If you're holding a piece of metal in place while the jaws squeeze down and you squeeze it too fast The metal can bend and trap a finger not between the jaws but between the folding metal and the face of the jaw....... I worked in sheet metal fabrication for a while before the Army. We had a Navy vet on my shift that only had one arm. He was using his one good arm one night and his "robot claw" prosthetic bending 7 gauge. He squashed his only thumb. Started turning green a couple days later. He was a lot more upset than the other people that had cut a finger off at that place....... Be careful and don't be that guy.
 
It's great to see the parts from the other side of the globe going in.

Get wax and grease removers, the normal solvent kind and the water soluble style too.
Spend extra on them to get the good stuff. Get a zillion shop towels.
Use a tack cloth.
Epoxy primer is awesome.
Sand it and wipe down before final color goes on.

I keep wax and grease remover in one of these: spray on, wipe off.
1756040766849.webp
 

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