I finally removed my Aisin blue hub to service it.
Thanks
@jpoole and
@77mustard40 for your information above.
I opened my hub that is about two years old and has about 30K miles on it. I was seeing temps spike at 206°F on an 82°F ambient day while climbing a hill at 75 MPH. It should not be seeing temps like that unless it's 100°F ambient.
I drained the hub overnight into a disposable plastic meat tray.
So, I temp tested the thermostat part of the hub in a pan of water. At 109°F it didn't budge.
At 126°F it didn't budge.
Finally at 134°F it finally started to open. The screws were already in the center of the travel.
So, I increased the water temp to 144°F and figured out where it was. Then I loosened the set screws and moved it so it was more open at 134°F than it was before. I expect it to open sooner on temps.
I put in about 55 ml of 15K CST silicone oil. Not sure if that's how much came out, but I filled the non-thermostat side of the hub so it was just under level full. Then I installed the thermostat half and tightened the screws with my impact screw gun. I used a #3 Phillips tip in my screw gun.
I cheated and didn't even loosen the belts to remove the hub. I put it back on and SLOWLY worked my way around the hub until all four nuts were Gutentite.
At first start up it roared like it should and after about 45 seconds it started to quiet down like it should.
I've got a 3 hour trip tomorrow on the same roads I did Thursday and Friday so it should be a good comparison except I will not be dragging a trailer this time.
Your data points helped me figure out a place to start. I was way overthinking this and kept wanting to make it much harder than it was. It still took me a couple hours to do this, but I go slow and sometimes it takes me longer to find my tools. I used my I.R. gun to check temps as I couldn't find the candy thermometer.
I used a disposable aluminum turkey pan, set the thermostat hubs in the pan, then ran full hot water from the tap into the pan. Our water heater achieved 120°F.
Then I boiled water in the teapot and added 170°F water until it got to about 164°F in the pan, then watched what it was doing.
Overall, I'm happy, but we'll see what the real world does tomorrow.