This was a really good thread with a lot of great information. I stumbled onto it while researching shock options for my FZJ80/LX450 chassis based project....
I am using a complete 1996 LX450 chassis and building a FJ45-esk body on top. It is getting a 2013 LC9 aluminum 5.3 with a 6L80E mated up to a Land Rover LT230 transfer case. The axles have the factory locker option.
This picture was taken at FULL bump with a 40" tire and the proposed FJ40 ( based ) body position. I have pulled the coils and the 'soft' rubber bumpstops so it is sitting metal on metal. The tires will be able to clear the body at full bump lock to lock.
It is my understanding that the 'stock' LX450 coils are about as soft as you can get. That is where I would like to start for springs. I do not really need any 'lift' on this chassis over stock to fit the tires. I suspect that I may pick up about 1-2" of 'lift' from the reduction in sprung weight vs the stock vehicle. If my estimates are close. This vehicle should be 4000-4500lbs when finished....and front biased when empty most likely. While the large tires and wheels add overall weight, sprung with should be drastically reduced over stock. Most of the body that I am building.....front fenders, doors, top, and the bed are all going to be 1/8" 5052 aluminum. The body is also going to be rather minimalistic and compact. I even went as far as 'pinching' the body at the doors to reduce the overall body width down to about 55.5" wide. Anyhow...
I am basically wondering what my options are for shocks and springs that would give me the lowest ride height with about 10-12" of shock travel. I suspect the front end will be sitting a bit low with the stock springs in both ends. I can add a 1" spacer easy enough in front under the coil 'cone' to level the vehicle.
It looks like the stock shocks are a little short. I have 1-1.5" of extra shock length that I am not using on both ends....even at metal on metal with the bumpstops removed.
I would like to maintain some spring preload if I can at full droop. It looks like the stock spring had about 1.5" of preload with the stock shocks.
Does anyone happen to know what that longest/softest/shortest spring option was for the J80 chassis?
Icon, Are you willing to help with valving in a custom application like this?
Thank you for the help.