Builds 76 Fj40 Face Lift (7 Viewers)

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I’m a tad late on posting my “recent“ victory (five years or so ago, give or take a few months).

But, I figure the stories worth telling.

Ok so, a mutant cousin on my mother’s side once convinced me that it was a good idea to whizz on a pasture fence that was making a strange humming sound. Sounded logical to me (I was five or six at the time). ”electrifying experience” to say the least.

The lingering result of that semi paralyzing event is a slight limp and a clear and present disdain for electrical circuitry, amps, ohms and any and all lesser demons that inhabit the lower realms of voltage hell.

So it is with mild trepidation and an involuntary twitch, that I even attempted to “fix” my charging problem. If you followed the last few posts you’ll understand.

After several trips to Napa, two exchanges of alternators, voltage regulators a sabbatical at the VFW, I was at a total loss to eradicate the gremlins infesting my charging system.

While standing around the front end of the Mule waiting on him to self heal ( it happens occasionally), a lesser ”Master Mule Mechanic” than myself asked a supremely novice question.

“You check the fuses” says he.
“Well of course” says I, stifling a laugh and trying to remember if there was any truth in my reply.
”Well we might as well start with the simple things 1st”, he concluded.
”Sure, I mean yeah, why not? Might as well scratch that off the list 1st”

fast forward at least 2 minutes and my lucky 1st timer is holding what appears to be a perfectly good fuse.
Except this fuse has a “detachable“ contact on one end.

”That’s your problem right there“ says my overly annoying spark chaser. “Thought you said you checked the fuses”
His first time lucky guess and smug retort was wearing on my superior Intellect.

”Well, I mean...Well, I’m pretty sure I er, I did shine my flashlight on each and every fuse in the fuse box”. I said.

”Let’s pop a new one in and see if that helps any”, was his naive and sophomoric conjecture.

A new fuse, turn of the key and the old mule fires to life. Amp meter surges and then settles after a minute or two.

Huh, problem solved. Who would have guessed I could have trained another apprentice mule mechanic in such a short time. Heck I’m going to waive the tuition cost so as not to stifle his confidence.

The old mule has been in the barn the past few years. He’s grown fat and sassy and prone to fits of sullen apathy.
His otherwise brilliant diamond plated luster has lost a little of its shine under a semi permanent coat of dust and neglect. In fact it’s to the point his get up and go, got up and went. He’s thrown the bit and now refuses to start.

I‘ll make sure I post up pics and a little commentary of my master mule mechanic solution to getting the mule to fire.

I’m thinking cattle prod and a new starter.

All these things happened in that order as I recall.
 
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Nice to see that you're around still!
 
Glad to have you back - - now I can cross 'whatever happened to Chungas Revenge?' off my bucket list :flipoff2:
 
I had to drag the Mule up the mountain kicking, bucking and biting the entire way. Despite his reluctance to move initially, I could tell as we ambled out of the parking lot, that he was in a mood to stretch his Old Man Emu clad legs. It was either the clean crisp mountain air or the 10 gallons of high octane offroad fuel Id slipped in the tank but, at one point I'm certain we topped 43 MPH. Soooo, 36 minutes later we managed the 14 miles in record time. it appears if old Zig put on a few pounds over the last few winters and he wheezed and puffed most of the way. At one point we were passed by a fully loaded log truck towing a D-8 Dozer going uphill in reverse.
To add insult to a whining third gear gallop up the mountain, I'm pretty sure the women driving the truck spit tobacco juice all over Zigs headlights. Probably a Mail Pouch connoisseur judging by the brown stains on her husband beater and that girly fuzz she tried pass off as a proper moustache.

Now it's as much my fault as his for the mediocre uphill climb. I've neglected the Mule over the past few seasons and his appearance and general demeanor has slipped to the feral side of misuse. It was all I could do to get the garage door down, and the light shut off before he tried bust out the smallish 2 door garage Id shoved him into. One large dent in the new garage door was a sure reminder to me that I need to take that hitch off before I turn him loose within a confined space.

Over the last few months, I'd fire up the Mule just to keep the chill off in the mountain air. Once or twice we even took a leisurely gallop around the lake. Now for some unknown reason he took to a group of young college girls down at the beach one summer afternoon. It was all I could do to tear him away. They ooed and awed over the ole Mule like he was an F1 Mclaren. Didn't act right for a month afterward. Demanded more ZDDP in his feed, something about keeping his "lifters Lubed". Bunch of nonsense if you ask me.

Now just a week or so ago I casually mention that I feel his starter is slipping a bit. Didn't have the usual energy and spin. Maybe, just maybe he was starting to show his age. I mean seriously, despite the summertime encounter with that covey of Co-eds, his whirly wasn't what it used to be. I mention maybe he could use one of them GR starters, Toyota? Maybe Mean Green? Hell, even another bulbous 40 LB REMAN from the Auto Zone would be an improvement. Well talk about a passive aggressive belligerent response in the making. Next switch of the key brought a ball bearing in a tin can tossed in a beehive sound from the right side of the engine block.

A little sensitive about his age and limp starter I guess....!!??


Now I'm on the quest for a new starter whirly and scouring these pages for advice, expertise, superior intellectual insight or an apt mechanical mentor who can guide me through the myriad of comments, criticism and written manifesto's that are sure to follow (hopefully).
 
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I had to drag the Mule up the mountain kicking, bucking and biting the entire way. Despite his reluctance to move initially, I could tell as we ambled out of the parking lot, that he was in a mood to stretch his Old Man Emu clad legs. It was either the clean crisp mountain air or the 10 gallons of high octane offroad fuel Id slipped in the tank but, at one point I'm certain we topped 43 MPH. Soooo, 36 minutes later we managed the 14 miles in record time. it appears if old Zig put on a few pounds over the last few winters and he wheezed and puffed most of the way. At one point we were passed by a fully loaded log truck towing a D-8 Dozer going uphill in reverse.
To add insult to a whining third gear gallop up the mountain, I'm pretty sure the women driving the truck spit tobacco juice all over Zigs headlights. Probably a Mail Pouch connoisseur judging by the brown stains on her husband beater and that girly fuzz she tried pass off as a proper moustache.

Now it's as much my fault as his for the mediocre uphill climb. I've neglected the Mule over the past few seasons and his appearance and general demeanor has slipped to the feral side of misuse. It was all I could do to get the garage door down, and the light shut off before he tried bust out the smallish 2 door garage Id shoved him into. One large dent in the new garage door was a sure reminder to me that I need to take that hitch off before I turn him loose within a confined space.

Over the next few months, I'd fire up the Mule just to keep the chill off in the mountain air. Once or twice we even took a leisurely gallop around the lake. Now for some unknown reason he took to a group of young college girls down at the beach one summer afternoon. It was all I could do to tear him away. They ooed and awed over the ole Mule like he was an F1 Mclaren. Didn't act right for a month afterward. Demanded more ZDP in his feed, something about keeping his "lifters Lubed". Bunch of nonsense if you ask me.

Now just a week or so ago I casually mention that I feel his starter is slipping a bit. Didn't have the usual energy and spin. Maybe, just maybe he was starting to show his age. I mean seriously, despite the summertime encounter with that covey of Co-eds, his whirly wasn't what it used to be. I mention maybe he could use one of them GR starters, Toyota? Maybe Mean Green? Hell, even another bulbous 40 LB REMAN from the Auto Zone would be an improvement. Well talk about a passive aggressive belligerent response in the making. Next switch of the key brought a ball bearing in a tin can tossed in a beehive sound from the right side of the engine block.

A little sensitive about his age and limp starter I guess....!!??


Now I'm on the quest for a new starter whirly and scouring these pages for advice, expertise, superior intellectual insight or an apt mechanical mentor who can guide me through the myriad of comments, criticism and written manifesto's that are sure to follow (hopefully).
Glad to see you back and still active....I'd highly suggest the FJ60 Starter: 28100-60070-84
 
Gear reduction, yeah! Keep it in the family - try this:
 
Gear reduction, yeah! Keep it in the family - try this:

Much obliged for the info. Looks like a good place to start scheming.
 
Kicking the can down the road. Well, in this case kicking around a starter.

Adhering to the time honored and often recited/repeated mantra of "Read the threads" from the denizens of MUD, I pulled a virtual RECCE via MUD/interwebs IOT narrow my choice(s). In summary, IMHO, the spread ranges from a NAPA REMAN at $112/$27 core, to the MG GR offering at $345 no core. If you've seen the mule you know I'm not a slave to fashion, Black DP, Monsta Liner, blue silicon hose etc etc. So, my aiming stakes (L/R limit) are set somewhere between a NAPA REMAN and a MG GR. After sacrificing a rooster and gazing into a LED headlight, I'm leaning more to the OEM Toyota DD Mini reduction starter.......It's got a nice beat and it's easy to dance to". RIP Dick Clark.

Anyway, looks like I'm still $250-ish into the proverbial cookie jar with an OEM Yota offering. In perspective, that's roughly = 8lbs of Varget and a sixer of "Mexican Wobble Pop".....!!!! Things I give up for the mule.

I figure as little attention as I've paid to the mule the last few season(s), he deserves something new, shiny and reliable. OEM DD Mini by a nose!!

I think I just made up my mind. YOU GUYS ARE GREAT. Solved that issue. I gotta' come back here more often!!!

Anybody have a stock tip????
 
I take your point. ;)
"Stock Tip"................as in, "NASDAQ".....Oh, oh my, my apologies! Frank, I'z just a backwoods rktect who knows nuffin bout money stocks. Carry on with your good work, sir.
 
Chungas, PM me your address, @dlzadl has a gear reduction starter that can leave here tomorrow. We bought it right, and will pass it on to you.

Message sent..!!!!
 
There on Friday!

I'm overwhelmed....speechless and without words. If you've read some of my posts, you know that's not an easy task. :cool:
 

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