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Replaced a H42 with one piece transfer case with a H41 with the low 4.85:2 first gear with a split case a drum brake
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I'll be doing the same swap into my '71 FJ40 that most recently had an earlier H42 and one-piece transfer case. The bellhousing and driveshafts are already there, so it should be pretty straightforward. Did you support the combination off the bellhousing without adding a separate crossmember? I don't plan on adding a separate crossmember.Replaced a H42 with one piece transfer case with a H41 with the low 4.85:2 first gear with a split case a drum brakeView attachment 2433522View attachment 2433523View attachment 2433524View attachment 2433525
I'll be doing the same swap into my '71 FJ40 that most recently had an earlier H42 and one-piece transfer case. The bellhousing and driveshafts are already there, so it should be pretty straightforward. Did you support the combination off the bellhousing without adding a separate crossmember? I don't plan on adding a separate crossmember.
As long as you have the drum brake kit for the splitcase, then everything works.No seperate bottom crossmember. Just stayed with the bellhousing mounting.
No seperate bottom crossmember. Just stayed with the bellhousing mounting.
I was lucky to find a complete split transfer case with drum parking brake here on MUD. It's from an '85 BJ45 from Belgium. The H41 is from an '84 HJ47 from Australia, it only has about 47,000 original milesAs long as you have the drum brake kit for the splitcase, then everything works.
Replaced a H42 with one piece transfer case with a H41 with the low 4.85:2 first gear with a split case a drum brakeView attachment 2433522View attachment 2433523View attachment 2433524View attachment 2433525
You’ll need to let me know how you like that granny gear in the H41. I’m hoping to do a H41/Orion in my truck over the winter. I’m excited for what it will bring off-road, but I’m a bit worried I’ll miss the H42’s road manners by comparison.
tell me about that spreader bar thingamajig.Replaced a H42 with one piece transfer case with a H41 with the low 4.85:2 first gear with a split case a drum brakeView attachment 2433522View attachment 2433523View attachment 2433524View attachment 2433525
I have the same set-up in my '80 FJ40 an concur with this assessment. The only place I can't seem to find the right gear anymore is in the sand dunes. The low is too low and the high is too high when climbing dunes. Missing out on easily climbing dunes is a small price to pay for a great combo though, especially when locked on the rocks...I'm running an H41 and Orion. I have 33" tires, and the granny 1st is not too bad; I use it most of the time I come to a complete stop. The only time I don't is if I am pointing down-hill at the stop; then I start out in 2nd gear. The ratios between gears are a bit more of a stretch than an H42, but I don't mind them. I shift at no less than 2500 rpm and usually 3000 rpm and it works fine. You get used to it pretty quick. And it is a great combination off-road.
tell me about that spreader bar thingamajig.
I love the gearing. H41, 33 tires and 3:70 diff gears.
I can chirp the tires shifting in first and second gear.
65rpm at 2500rpm about
Black boxes are shift points and transition speedometer to stay in the low consumption zones of a 2F
Black boxes are shift points and transition speedometer to stay in the low consumption zones of a 2F
Basically 1300rpm to 2100 /2300 rpm is where you want to stay for torque, fuel efficiency and durability. This is why a 5 speed or 4 speed with a 10% OD in the transfercase makes sense if you limit yourself to under 72mph.
Black boxes are shift points and transition speedometer to stay in the low consumption zones of a 2F
Basically 1300rpm to 2100 /2300 rpm is where you want to stay for torque, fuel efficiency and durability. This is why a 5 speed or 4 speed with a 10% OD in the transfercase makes sense if you limit yourself to under 72mph.