What have you done to your 100 Series this week? (42 Viewers)

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Finished up my CV Axle job. Took longer than I wanted because one of my axles was damaged in shipment (dust seal) so the truck sat on the stands in the garage for the week waiting on the replacement.

At 183k miles, on this job I replaced Left & Right CV Axles and related hardware: Brand Spankin' new Toyota CV axles, diff seals, knuckle oil seals, dust shield seals and gaskets, new flanges, all new flange hardware and gaskets.

Picture of the Goods:

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While I had the knuckles off, I cleaned up the spindles, removed the loose scale from behind the rotor dust shields, cleaned up knuckles & cleaned and repacked spindle bearings, pressed in new oil seals, replaced the lower ball joint boots, replaced diff gear oil M1-75/90, replaced engine oil & filter M1 EP, greased spiders M1 Syn, Greased slip joints Valvoline Synpower (moly fortified). Went through and checked torque spec on lots of nuts & bolts post HIH7 and the 4,000 mile trip to and from CO.

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After lifting my truck and then 6 months later rebooting my leaking CV's, I had developed a slight acceleration vibe in my CV axles. It was to be expected after lifting of a stock 165k truck. While had I taken great care to match mark the CV components as I disassembled for the rebooting job, the wear must have been enough wear to bring on vibes. The CV's weren't clicking yet, but there was remarkable play on both outer tulips (in & out) and DS flange and axle splines were worn adding to drive line slop. I probably could have run these axles longer, but I wanted to refresh the driveline.

New flange next to 183K flange
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The install went fine. Some peeps like to take a shortcut and only partially remove the steering knuckle and swinging it to the side. I did this the first time I removed the CV's to reboot them. This is my second time removing the axles, and I have to say taking the extra 20-30 minutes to completely remove the steering knuckle helps to provide the necessary working room to pull the CV out and install it cleanly. With a few good pulls, the CV axle will pop right out, and on install, once the splines are lined up in the diff (and the circlip open end is positioned downward) a few good pushes the axle slides in and locks in place: ( no hammering required) I hacked this technique from @2001LC.

The driveline is super tight now. My F-N-R clunk is gone, no acceleration vibe and this 100's driveline is happy once again.

Shout out to @2001LC for answering my TXT messages request for tech support along the way. Paying heed to his experience and attention to detail ( and the FSM) provided me with some good tips for a smooth install.
 
When I refilled the front diff I made an extended filler so I could plug in a bottle and let it drain into the diff instead of trying to pump or squeeze the gear oil in. I had the tubing on hand, and found the right size brass through fitting in my spares box and assembled this remote filler. (one of the benefits of saving everything for use another time)

This turned into being the easiest drain & fill I've done yet on the diff.

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Done last Thursday. Added KO2s (275/70/18) and "fabricated" a jerrycan holder out of plywood, 1x4 and u-bolts + 2 thru-bolts to mount the traction pads (painted it black for that stealthy look).

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When I refilled the front diff I made an extended filler so I could plug in a bottle and let it drain into the diff instead of trying to pump or squeeze the gear oil in. I had the tubing on hand, and found the right size brass through fitting in my spares box and assembled this remote filler. (one of the benefits of saving everything for use another time)

This turned into being the easiest drain & fill I've done yet on the diff.

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I did the exact same method using clear tubing to let the new oil gravity-feed into the diff from the engine bay, however I did not use the brass fitting. That's a pretty smart idea though and I didn't even think of that. I'll definitely have to pick one of those up at the hardware store I'm sure it'll make the drain/fill that much easier
 
I did the exact same method using clear tubing to let the new oil gravity-feed into the diff from the engine bay, however I did not use the brass fitting. That's a pretty smart idea though and I didn't even think of that. I'll definitely have to pick one of those up at the hardware store I'm sure it'll make the drain/fill that much easier

The threaded fitting provides a leak free fill. Honestly it was completely random luck that the tubing I had laying around threaded tightly inside the brass fitting, and the outside of the brass fitting actually had the same thread pitch as the fill plug. That seldom ever comes together like that. I'm kind of hoping this will also fit my trans fill plug so I can add fluid from the topside when I do the drain & fill.
 
Installed a Kenwood TM-281a Radio. I couldn't find a good spot to install my radio without having to drill holes in the dash or rip apart my center console. So I zip tied it to the driver's side 2nd row grab handle. That way if I'm not using it, I can just cut the zip ties and remove it. Also, I should be able to hear it better when I'm driving. We'll see how it goes in a couple of weeks while in Death Valley.

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I replaced the front sway bar end's on my truck. Super easy job, the hardest part was lining up the 2nd sway bar end after the other side was already installed because the sway bar had touqre in it.
 
Not a huge deal, and I've never had a key break, but I bought a YotaMD titanium / 3dprinted key fob replacement and am very happy with it:

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1.) Running board lift (prep for sliders, White Knuckle building them)
2.) Bracket fabrication for solar regulator mounting, decide on cable run from the panel, order solar cable
3.) Remove 2nd row seats
4.) Disable cargo door inner lock button
5.) Mount jack to rack

Before and after pics of work done over the last month prepping for vacation. I am just about tired, and ready for some R&R!
The running board lift totally changes the character, can't wait for the sliders, but I miss the courtesy lights. Thinking of rigging a cheap LED strip to tide me over til Ramathorn has kits available again.

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Installed a new antenna mast after some dummy (me) forgot to put the antenna down in the car wash. OEM was $70, knock-off from Amazon $18. Works just great.

Which one did you go with
 
1.) Running board lift (prep for sliders, White Knuckle building them)
2.) Bracket fabrication for solar regulator mounting, decide on cable run from the panel, order solar cable
3.) Remove 2nd row seats
4.) Disable cargo door inner lock button
5.) Mount jack to rack

Before and after pics of work done over the last month prepping for vacation. I am just about tired, and ready for some R&R!
The running board lift totally changes the character, can't wait for the sliders, but I miss the courtesy lights. Thinking of rigging a cheap LED strip to tide me over til Ramathorn has kits available again.

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Looks good, what size are your bfg's?
 
The threaded fitting provides a leak free fill. Honestly it was completely random luck that the tubing I had laying around threaded tightly inside the brass fitting, and the outside of the brass fitting actually had the same thread pitch as the fill plug. That seldom ever comes together like that. I'm kind of hoping this will also fit my trans fill plug so I can add fluid from the topside when I do the drain & fill.
Would you happen to know the thread pitch of that brass adapter?
 
Would you happen to know the thread pitch of that brass adapter?
I dont offhand, but I can check it. Going to take a guess that its 1.25. Maybe someone here knows the thread pitch of the fill plug.
 
What are your caster range/limits with Chaos UCA?
Phil- I saw your post that you got 4.5 degrees of caster on your LX with the SPC UCAs- I am running 275/70-18 and my tires rubbed the backside of the wheel well (plastic guard) with settings at 3.2 degrees. Curious about your set up as I would like to set my SPC's to give a bit more caster with out the tire moving closer to the back of the wheel well.
 
I discovered oil dripping from the drivers side, so I snugged down the bolts on the valve cover because they were all pretty loose. No more drip noticed since last night. Hoping that takes care of it and it's not a bigger issue.
 

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