Lots of little progress. Repaired the harness around the OEM ignition with all matching wiring colors and soldered ends. I lucked out and found and ignition that had a matching key code as my door. Super stoked about that as the truck came with one original TEQ stamped key and I was able to use my key-cutter to match a few more keys to the truck and some of the other spare ignition cylinders I had kicking around. There are only ~150 different key combinations for early Land Cruisers, turns out I found another matched set while inventorying all my cylinders. Its a slightly newer ignition cylinder (71) which will be great for my next project (71 soft-top 40). A local locksmith was willing to sell me a stack of each key blank needed for the early Cruisers, we spent nearly an hour cross-referencing all of the numbers into modern available keys, turns out that they had 6 of the 7 key profiles in stock. This might be something we add to the website as a service in the future?
With that done, I tackled the hacked wiring on the horn and horn relay, again using all matching wiring to keep things simple and clean. My 66 era horn relay is bad thus I need one to get that project finished up. I could use the later model relay easy enough but I'd have to cut my ends off and make them into spade connecters rather than ring terminal connectors used oe. So
if anyone has an early horn relay, I'd love to take it off your hands.
The vacuum 4WD is all plumbed and dialed nicely, engages and disengages smoothly. I
need to track down an early ('58-'67) 4WD indicator switch. We changed all the fluids in the cases, rear diff has a leak but I'll address that when I figure out what I'm doing with axles, I've got lots of later model FJ40 disc brake era stuff here that would make a clean easy swap but I'm liking the idea of keeping this stock.
It fires right to life nice and smooth but was having a rough time accelerating under no load. I adjusted the timing as best I could and figured it was time to get some fresh gas in it before we tried to tune it much more. The gas we were running off of was 2 years old, amazing it ran at all quite honestly. We did a full ignition overhaul (cap, rotor, wires, plugs, etc) and got her running enough for a drive to the gas station. After a somewhat eventful time getting there (stalled a few times in the middle of the road), I added 10 gallons of fresh high octane fuel and started home. It literally started running much better in a matter of minutes. I still need to tune with the carb (or install my Mark A built one) but its running decent enough to drive it around.
I'm out of town for events the next few weeks off and on so my wife and I spent the morning in the shop organizing and cleaning, labeling all the misc 45 projects and putting all the parts in the bed of cab so they don't wander too far away. If I get a chance before leaving for CruiserFest, I'm going to try and bring the tailight housings back to life. They cut the bulb receptacles out and installed generic bulb housings. It might actually be a decent fix that I run with. Their holes were nasty (torch cut) but I think I can clean them up, patch a few holes and make them operable at least until I find some cleaner units. I've got new lenses and gaskets in stock ready to install. It seems my wiring is OK from the axle forward, I'll just need to build the harness back to the lights.
I could use some help with my parts needs here:
https://forum.ih8mud.com/fj45-classifieds-corner/216488-66-fj45lpb-parts-needed.html