I've never done this, but I have a VERY small project in mind: a banister for my new house made from cedar that grew on the property. There's some dead (fallen & standing) that I could use; or a couple of live ones that barely survived falling over, so I don't mind cutting them if I have to. There's not much activity of this type in my area, so I haven't found anyone who will do the rough-cutting for me yet. I only have a cheap 16" Husqy (just for cleaning up the property) and no mill, but I'm curious about how to do this...
1. How do you keep the initial cut flat, so you're not sawing a warp into your lumber? I understand with a big bandsaw mill, but it seems like it would be really easy to goof it with a handheld on my first attempt.
2. Does the chainsaw oil stain the finished lumber, or is there so little that it doesn't matter?
3. What diameter of a log (at the small end) will I have to start with to end up with a ~3x3" banister?
4. If I wanted to leave the top of the banister as an uncut face of the log, how do I prep & smooth that face so it looks good, has no splinters, wears well, and takes stain/varnish/whatever properly?
5. Should I stain or varnish it, or just leave it raw? Will raw cedar take stains from skin oils? (No kids, pets, or smoking)
6. What extra challenges am I setting myself up for by aiming so small? I assume it will be very difficult to support such a slender piece. I do have a cheap 10" table saw, and a cheaper horizontal/vertical bandsaw.
7. Any other pitfalls I missed?
Thanks for any info & advice.
BTW
This is the banister I made, with its temporary (undersized) handrail:
Unique banister (for phone apps)
The PREVious several show how I made it.