Finally had a rear window issue. Been lucky so far I guess. This article helped a ton, but so was this video I found on how to swap the gear out (posted below). Basically my window stopped working while up. I could hear a tiny hint of noise that sounded like the motor was trying to move when I hit the key or the switch in either direction. Figured a broken gear and it was jammed. Ordered the gear, and got into it yesterday. Turns out the gear was in great shape, which is good news. What I think happened is that the gears on the up/down mechanism jumped a tooth and essentially became jammed on the other gear or something. Regardless, when I put it back together it all works great. Tried the 3D printed gear. We'll see how long it lasts.
I also managed to do it all without taking the assembly out of the truck. Left it wired up. I used some heavy duty Zip Wall system rubber tape, wrapped around the roof rack then onto the glass to hold the window up while I pulled the mechanism. Worked like a charm. Seeing all these jerkoffs breaking into cars by pulling windows down with duct tape gave me the idea! Maybe somebody else can use this technique and prevent that guillotine action of the glass dropping. Nice to get a win!
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