Digging digging digging
Trying to assemble more info pertaining to this topic and overall braking upgrades that work well and convey it in a way that’s understandable.
Inevitably, this thread keeps popping up over and over.
I got to thinking that I've made comments about what I learned in two years of designing racing brake components and several decades of working on racing vehicles in many different threads, and perhaps I should put them all in one place instead. This thread is an on-going effort to do just that...
forum.ih8mud.com
Several pages deep, I finally encounter some hard info I’m looking for.
The idea starts with having a completely stock brake setup with a disc front, whether it’s a 55 or 60 series. If you just switch to a Hydro-boost and nothing else, you’d want to try to find a close GM MC to the OEM LC, which is 7/8”. As you go up in that diameter, the pedal gets stiffer and brakes don’t feel to work as well.
If you change out the calipers to the early/mid 90’s 4Runner with the larger pistons, the brakes will feel squishy but the stopping power improves. At that point if you slightly increase the bore diameter of the MC, it will slightly even out to feel more OEM normal. It’s very relative, and increasing the MC bore size too much even with the larger calipers will still cause the brakes to feel stiffer than they should.
So then, if the rear is converted to disc brakes, this introduces another change in hydraulics, whereas then another increase in MC bore size will help to balance the works back out to a more OEM feel. This looks to be the combination that settles in on the 1.125” GM MC size that evens the hydraulics out on this complete brake system change.