Front Axle Rebuild (2 Viewers)

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My knuckle ball has a pretty defined ridge around it. Is that normal/OK?

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For the age of the vehicle it is normal wear and tear. After getting off the rust and grease I painted the whole front axle with Rustoleum Rust Reformer. You can see the groove on the ball.

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I then applied several coats of Rustoleum semi-gloss:

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I didn't want to sand the balls because I figured I'd do more damage than correct any issues. I figured the paint would fill any voids and provide a smoother surface for the seals to rub against.
 
I got my knuckle back on. Put the shims back in as they were. Torqued both top and bottom to 71 ft lbs. The pre-load only measures at 3.58 lbs. What to do now ?
 
I got my knuckle back on. Put the shims back in as they were. Torqued both top and bottom to 71 ft lbs. The pre-load only measures at 3.58 lbs. What to do now ?

New bearings? Are they packed with grease?

What is the number it is supposed to be? I never checked mine with a scale.
 
Yep. New bearings packed with grease. 2 on top. 1 on bottom.
 
I’ve never worried about the knuckle preload, as long as there is some resistance and it feels smooth side to side. I’ve always been more concerned with setting the wheel bearing preload and typically err to the high side (vs FSM). I set mine a couple of times by torquing the inner nut to 35 ft lbs, rotate hub 10 times forward and back, loosen and repeat. On the 40, I set the final torque to 20, lock it and torque the outer to 50. On my 80 I set the inner to 35 before locking, if you are running larger tires I’d err high.
 
I got my knuckle back on. Put the shims back in as they were. Torqued both top and bottom to 71 ft lbs. The pre-load only measures at 3.58 lbs. What to do now ?

Correct me if I am wrong/confusing with 70 series rebuild but I thought the min pre load started around 6-7 ft/lbs and went up to around 12-13?

Were there any shims in the knuckle top/bottom?

With such low pre-load you will likely soon have play in the knuckle

If you have shims in top/bottom, record the sizes/thickness and consider removal of one from bottom and re-assemble/torque and see what you get......removal of a shim should bring the pre-load value up

Edit, also validate accuracy of scale with a weight of known value.....those spring scales are remarkably inaccurate.....if its a lb off for a known weight then factor that into your set up/measurements
 
I'll be doing a knuckle swap in the near future and im curious. If you remove a shim from the bottom of the knuckle to achieve preload, wouldn't that make the knuckle slightly off center in relation to the inner axle seal because the weight of the vehicle is being supported by the lower bearing?
 
Yes. I thought about accuracy of the scale. I checked it and it's not perfect but pretty close. Yes. The pre-load is supposed to be 6.6 to 13 lbs. There were no shims in the knuckle. Just on the outside. 2 on top and one on bottom. Changing the shims will effect the centering of the axle shaft, will it not?

I used the same shims that were in it before. My kit from Cruiser Outfitters came with quite a few shims of varying thickness. I'm wondering if I should use a combination of shims that end up slightly thinner for both top and bottom???
 
I'll be doing a knuckle swap in the near future and im curious. If you remove a shim from the bottom of the knuckle to achieve preload, wouldn't that make the knuckle slightly off center in relation to the inner axle seal because the weight of the vehicle is being supported by the lower bearing?

If you want to do it right then go buy the SST to set up the axle

The reality is that the shims used at the factory are so thin and there's so much room for error on these assemblies that it wont matter
 
Yes. I thought about accuracy of the scale. I checked it and it's not perfect but pretty close. Yes. The pre-load is supposed to be 6.6 to 13 lbs. There were no shims in the knuckle. Just on the outside. 2 on top and one on bottom. Changing the shims will effect the centering of the axle shaft, will it not?

I used the same shims that were in it before. My kit from Cruiser Outfitters came with quite a few shims of varying thickness. I'm wondering if I should use a combination of shims that end up slightly thinner for both top and bottom???

You could try a combination of shims that results in a slightly thinner end result

But to the best of my knowledge, the only way you're going to get that pre-load up is to reduce shim thickness

OTRAMM did a great series of videos on front axle rebuilds if you havent watched it yet, he also did one on the use of the SST

 
I did watch those videos. I skimmed over the one using sst tool because I don't have that tool. After using th tool he came up with the same thickness of shims that had previously been in the cruiser. Which is what everyone says to do, so I figured I'd just go that route. Now here I am. Don't really want to spend $250 and wait several days for that tool, but maybe that's the only way. ???

In the OTRAMM videos, he never checked preload on the knuckle or the wheel bearing. What's that about?
 
On another note. I got in a hurry packing bearings and packed my wheel bearings with the same molly grease as the knuckle bearings. Oops. Should I de-gease them and repack with the high temp or leave them? What's better?
 
On another note. I got in a hurry packing bearings and packed my wheel bearings with the same molly grease as the knuckle bearings. Oops. Should I de-gease them and repack with the high temp or leave them? What's better?
Yep. Clean and repack. Moly is almost worthless in a bearing
 
i have always just put the same shims back in and haven’t stressed preload with a scale. i wouldn’t take only one shim out from the top or bottom though. they need to be symmetric otherwise your wear your axle bearing and it’ll leak. if you can fine a way to remove equal thickness shims and get the preload you want that’s best

moly grease is good for all the bearings in this job as far as i’m concerned (if it’s a grease rated for wheel bearings)
 
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really? moly is supposed to be really good for pressure and heat from my reading

Bearing grease contains moly. I'm guessing the molybdenum we use for knuckles and the like is missing something they put in bearing grease.

If you want technicals to back it up, I don't have them.

Toyota also went through the effort of putting a seal between the knuckles and the bearings to keep the different grease seperate.
 

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