Malleus
Far west of Siegen
Just completed an A/C compressor and dryer repair (swapped out) on Malleus the Younger's 80. A couple of notes (pics later): the dryer is A LOT easier to remove with the bumper OFF. Charlie insisted on doing it the hard way, with the bumper on. If you choose this (not recommended) method, you can access the top of the dryer by removing the turn signal. The bolts holding the hardlines on the dryer are really little and break easily; don't over torque them. PM Charlie and he'll let you know how he knows.
Also, the little screw holding the clutch on isn't really tight (or shouldn't be). I was able to remove it by holding the pressure plate with a strap wrench and spinning the head with an air impact. Came right off.
Look really close at the engagement of both snap rings holding the pulley and stator onto the shaft. It's easy to get them almost in the groove and think you're done, when you're not.
Pro tip: the pump has oil in it; it should always face up (as installed) with the cover off. Unless you want to bathe in compressor oil. And then try to find out how much oil a compressor needs (good luck with that).
Parts you need:
(2) each O-rings for hardlines to the dryer 90099-14119
(1) each O-ring for hardline to the HP side of the compressor 90099-14121
(1) each O-ring for hardline to the LP side of the compressor 90099-14120
The compressor O-rings are in the box with the reman pump; don't forget to look for them. The dryer O-rings are on you; for some reason thy are not included with the dryer (they're listed on the hardlines).
Tip of the hat to @Roxx for the pro tip to replace the dryer with the pump.
All in all, a
job, for a cool afternoon in the shade.
Also, the little screw holding the clutch on isn't really tight (or shouldn't be). I was able to remove it by holding the pressure plate with a strap wrench and spinning the head with an air impact. Came right off.
Look really close at the engagement of both snap rings holding the pulley and stator onto the shaft. It's easy to get them almost in the groove and think you're done, when you're not.
Pro tip: the pump has oil in it; it should always face up (as installed) with the cover off. Unless you want to bathe in compressor oil. And then try to find out how much oil a compressor needs (good luck with that).
Parts you need:
(2) each O-rings for hardlines to the dryer 90099-14119
(1) each O-ring for hardline to the HP side of the compressor 90099-14121
(1) each O-ring for hardline to the LP side of the compressor 90099-14120
The compressor O-rings are in the box with the reman pump; don't forget to look for them. The dryer O-rings are on you; for some reason thy are not included with the dryer (they're listed on the hardlines).
Tip of the hat to @Roxx for the pro tip to replace the dryer with the pump.
All in all, a

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