Mike's 1978 FJ40 Build (6 Viewers)

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What kind of paint did you use to paint your valve cover? It looks great!

Thank you for the kind words! I use aluminum color automotive engine paint 500 degree range bought it from the Home depot for $4.99 and it works great, they also carry 2000 degree paint.
 
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Great work!! And love the pictures! Thanks for sharing...
 
I installed just a few things this morning

The splash shield under the dizzy
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Installed the clutch fork rubber boot
full


Here are a few pics of the clutch and fork assembly

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Next I'll be installing the clutch cover and other items
 
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Today was a good day to paint the timing mark, it was easier to do it now rather than later with the flywheel all covered up.

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I picked up this little gem from eBay to protect the dizzy, all OEM

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I installed a battery mat to protect the metal battery tray from any future corrosion
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The EGR flex connector was a PIA to install
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I spent a long long long time cleaning the drive shafts, this is the rear section the front will be installed tomorrow
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Latest engine shot
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For some reason I am unable to view your photos on the last few pages...... I just see a box with an X and "img"
 
Today was a very productive day and got a lot accomplished.

I sanded, primed and painted the fuel tank.
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Installed the front drive shaft

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Installed a new clutch spring and used a bracket to connect the other end of the spring, the PO jerry rigged the old spring and connected it to the dizzy splash shield.
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New bracket for spring it's attached to the clutch slave cylinder, a very stable connection
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Installed the radiator and the bibb
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I'm preparing to install the tranny hump and then the gas tank

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Need to clean the floor pans first as they full of black goop

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I'm preparing to install the tranny hump and then the gas tank

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Need to clean the floor pans first as they full of black goop

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Yep, pictures look like those above (not visible). You must be linking them from a password protected area instead of uploading them.
 
Recently I installed a new to me WARN 8274 winch and fog lights from SOR

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Update: I'm slowly updating the pics that are not properly loading, I'm now using MUD picture hosting services. Thanks to all for alerting me of the failed pics.
 
It was time to rebuild the front heater box, it was in sad shape, full of dirt all of the sealing was disintegrating when touched the heating coil was totally clogged with a combination of crap.

Before pics:
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Really gross
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Can't believe I was breathing the air coming out of this POS

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To make a long story short, I cleaned the hell out of it by removing all dead skin cells, dust mites, hair, lint, dead bugs, and disintegrated foam, etc.
 
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I finally received the heater rebuild kit from Bend Oregon.

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Here are the after pics, saving you all from all the gory details of pressure washing the core and disinfecting the housing etc.

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I finally installed the heater, in the process I cleaned up the radio bowl of spaghetti wires installed by the PO what a mess as you can see
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Now I can fill the engine with antifreeze.
 
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Wow, what great work and great documentation. I am looking at a reseal project as well but ...... can't get sucked into the vortex.... no because it wouldn't be fun and interesting.... just want to drive it some more first....
 
By the way are you planning the Trans/TC hose connection now that everything is new and tight?
 

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