It's been awhile since an update, especially any big jobs but the Holiday Weekend provided time to finish the most physical job I've ever completed on my 60. To say I'm pretty sore is an understatement. My whole body aches and I can't turn my head too far to the left.....
This job also broke in the new garage!
Installed the Trail Tailor C-Channel Kit in my 1983. I cannot say enough good things about the quality and fit of
@TRAIL TAILOR 's product.
Toyota Land Cruiser 60 series rear C-Channel Kit Strengthen up that rusty rear frame 3/16" channel reinforcement rails with Grade 8 hardware These are bare metal and shipped with a 1/2" step bit to assist in the install
www.trail-tailor.com
It's safe to say that Toyota did not foresee anyone needing to remove these channels and rivets....
In my opinion I don't know why anyone would try to do this without removing the fuel tank, I understand some of you didn't and I'm impressed.
Total work time was about 12 hours.
Here's what I started with:
Friday evening I jacked it up and removed the spare tire cross member so we could hit it hard Saturday morning.
Saturday AM we started disassembly with fuel tank removal. Once that was out we could start getting down and dirty.
The shackles didn't fight us as much as I had anticipated but they did take a bit of persuading, removal of the old bushings went fairly smooth as well. I was able to drive a punch in and pry and they broke apart.
For the old channel removal, we chose to use a plasma cutter to wash the heads off of the rivets and blow the middle out, we followed with a 4 LB sledge and drift to pound them out. None of them came easy.... We finally found a workable system and we could get (the easy access) rivets out in about 7-10 minutes each, unfortunately this came about after we had fought the lion's share of them.
I was somewhat limited on my plasma with the 15A breaker in the garage. If I could've cranked it up I think we could've burned through the rivets a little more and made removal a bit easier.
It is a messy physical job. Luckily my brother and a buddy volunteered to help. I can't imagine how one person could do this in a weekend. They were paid handsomely in good Stouts and Porters (it was 40*F), cheap beer and pizza.
Had everything out and wire brushed with 3 coats of Rustoleum Heavy Duty Enamel by about 7P Saturday and we called it a night.
Sunday I had about 3 hours in re-installation of everything. Again, this kit was great, everything lined up so well. On the few that were close I was able to thread the hardware through, since it was Grade 8 the threads were OK.