What have you done to your Land Cruiser this week? (39 Viewers)

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Ordered a new rain gutter for the 40 from CCOT, 9 weeks ago with a 5 week lead time. They finally shipped yesterday. So I started work on the fiberglass top to remove the old rusted gutter and found it was in worse shape than I expected.
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Then I spent time removing the old rivets and trying to smooth down the underside where the gutter will fit. What I found was it looks as though a PO might have used bondo as a seam sealer. The stuff is brittle and pink like bondo and will snap off the edges easily. You can see the front edge where the stuff is jagged and broken off when I removed the gutter.

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I turned the top over and saw this, cracks and valleys on the top side.
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With all these cracks will the top need to have a new layer of fiberglass installed? Nothing goes all the way through but they look like spider webs and are all over the top.
 
Ordered a new rain gutter for the 40 from CCOT, 9 weeks ago with a 5 week lead time. They finally shipped yesterday. So I started work on the fiberglass top to remove the old rusted gutter and found it was in worse shape than I expected.
View attachment 1503728

Then I spent time removing the old rivets and trying to smooth down the underside where the gutter will fit. What I found was it looks as though a PO might have used bondo as a seam sealer. The stuff is brittle and pink like bondo and will snap off the edges easily. You can see the front edge where the stuff is jagged and broken off when I removed the gutter.

View attachment 1503731

I turned the top over and saw this, cracks and valleys on the top side.
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View attachment 1503733 With all these cracks will the top need to have a new layer of fiberglass installed? Nothing goes all the way through but they look like spider webs and are all over the top.
Check for spider crack repair on yt.
 
YT? Don't know what that is.
 
YT? Don't know what that is.
I think he means youtube.

The rear header bar has the same dimensions as an Ambulance door header bar. There are comparison pics in the Top thread bellow. If you can find either you'll be set.
 
I think he means youtube.

The rear header bar has the same dimensions as an Ambulance door header bar. There are comparison pics in the Top thread bellow. If you can find either you'll be set.

How do you figure? Is there a reasonable way to insert the hinge boxes into an ambi door header?
 
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How do you figure? Is there a reasonable way to insert the hinge boxes into an ambi door header?
There would be a small amount of fab work to cut square holes and reinforce the area, but yes, the sheet metal has the same dimensions. Other than that, the Ambulance door striker would need to be removed from the center.
 
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Mr. Dog, Looks great!:clap: how well does it cool, and can you feel a power loss when it's running?
I'm pleased with how it cools. I would like it better if it had the vent routed to the left side of the driver like the old version did. I may try to figure out a way to add one at a later date. Although there is probably a bit of a power loss, I don't notice it. It's a pretty nice upgrade to have AC in a 40 year old daily driver with 100 degree temps. Well worth the time and money for me.
 
Wife and I went out on a dinner date last night in my FJ40. On the way back home, I said; "Babe, reach under there and close the kick vent and roll up your window. We are going to see how good this AC is."

It was probably the first time I driven my rig for any length of time with just the AC. Oh MY, being a muggy 90 degrees outside, it was very comfortable inside my 40. Impressive, I must say!

Here is a photo of the CCOT AC unit in my rig.

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Called machine shop to see if the engine is ready for assembly.
Painted gearbox and part of the frame with POR15. It is clearly good stuff - it wont come off my hands and arms.
 

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