You guys are awesome!
All looks to be well after ~4 revolutions:
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You did it...........!


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You guys are awesome!
All looks to be well after ~4 revolutions:
View attachment 2821548
View attachment 2821550
View attachment 2821552
If that's the orange/reddish Toyota FIPG, it's transfer case sealant. Used on transfer case and transmission.I used a red sealant there, looked like I had pink coolant leaking, always thought another color would have been better
I recall when you busted that one.Mine was siliconed at the O-Ring and the mating surfaces of the Water Pump too. Almost impossible to remove either item. And it was done at a dealership!
Rubber mallet is only tool I use to remove water inlet housing. Sometimes these, especially when improperly installed, really takes a lot of hammer blows to free them. Anything other than rubber, will damage the water inlet for sure!Wow, a rubber mallet, that sounds interesting in the engine compartment!
From the FSM page it looks like after the t-belt tensioner is installed (and pin pulled), they crank the engine over 2 revolutions with just the crank bolt in place, not the crank pulley. I like this idea, but I am afraid of turning the engine counter-clockwise when I loosen the bolt? I would hit the wrench very quickly/sharply to minimize turning risk.
Understood that the marks on the belt will not line up again for many revolutions, but look at the marks on the crank and cam sprockets.
What little plastic wedge? Are you talking about the dust cover - little triangle piece of plastic? I put that in after water pump, before T-belt. I did not want to forget!
3 upper covers? I thought there were just 2 - the L & R hand cam gear covers?
When do you tuck the wiring in place? I am convinced that the last people in there did not do things in a very tidy manner with the wiring.
Thank you for confirming that I can worry about the the thermostat housing later...
This is definitely fun!Shops also often use FIPG 102/103 oil in place of 1282B. Another very bad practice. Why would they; Well, either they don't read the FSM, which clearly states 1282B sealant, or just don't want to spend the extra for the very pricy FIPG 1282B
Seems you got all taken care of. Good job. Kind fun isn't it.![]()
Trick to removing water inlet, is a rubber mallet. I've had some glued in and mallet has works every time (knock on wood)
I install timing belt tensioner, after T-belt and both it's pulleys installed and torqued in. I then rotor crank 720 degrees and check that timing marks (hard marks) are dead on. Which tensioner needs to be in for test. (Note: belt marks will not line up again, once crank turned). I use hard marks of crank sprocket and on oil pump housing.
View attachment 2820841
Note also; cam timing marks are the straight lines, not the "T".
Crank hard marks, posting here again.
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BTW: I set crank and cams marks dead on, before installing T- belt. Not the ~50 degrees. But either way works just fine.
Then: Lower cover & harmonic balance (crank pulley) along with the little plastic wedge and it's plastic gasket/seal.
Then: Fan bracket and work my way to drive belt tensioner as lower covers (plastic) are installed as I go..
Alternator & Vane pump.
3 Upper covers.
Oil cooler pipe and hoses
Fan clutch assembly & radiator shroud
Drive belt idler & belt.
Then water bypass joint front (if off), water inlet and thermostat & cap and hoses.
Coolant after FIPG 1282B set up, which FSM states as 20 minutes. I wait much longer before adding coolant (last)
BTW: Fuel line need not be removed, to R&R water bypass front. I just remove throttle body and slide the fuel line clamp after removing it's bolt.
More questions!
I went to pick up hoses at the dealer today. The 2 short little hoses for the oil cooler look correct.
Then there is the top hose for the oil cooler...
PartSouq called for 15777-50030 - Hose, Oil Cooler, so that is what we ordered.
In trying to get the hose that goes from the throttle body to the front coolant bypass hose, we ended up ordering 16295-50060 - Hose, Water By-Pass, No. 7. This is not the hose that goes to front coolant bypass pipe, but it does look like it might be the hose that goes from the throttle body to the oil cooler pipe.
Help!
I can return the unused hose if it is still in the bag.
Any guidance on how to confirm? The Throttle body does not have another port for an additional coolant hose. It only has ports for oil cooler, coolant by-pass, and PCV.
I will peel the old one off the TB and inspect as well.
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Thanks!
Thanks!
So you got the 15777-50030 for your '99 LX and it fit.
I wonder where the heck that 16295-50060 goes on our trucks?
Another question - I did some more work last night - put the reluctor ring, front cover, crank pulley and crank bolt on.
I thought I would turn the engine over a few more times. So I went to put it in N with the shifter interlock bypass (battery is out), and as I was moving the shifter into N, it occurred to me that I don't think I put it in N the night before when I installed the tensioner and turned it over.
Is this possible? If I put the truck in N, and then removed the battery, will the transmission go into P?
Or did I damage the transmission by turning it over while the tranny was in P?
Thanks for your help!
That would be the water bypass hose at the throttle body.
You're good. Park and Neutral are essentially the same thing except 'park' using the parking pawl and won't let the vehicle move.
?Where? My throttle body only has provisions for PCV hose, oil cooler, and the smaller hose that goes to the bypass pipe.
16295-50060 is much larger than that hose that goes to the bypass pipe:
View attachment 2822659
That would be the water bypass hose at the throttle body.
1282B is specific for coolant/water and very pricy. It is what FSM calls for on water housing inlet to water pump.This is definitely fun!
Thank you for showing me where to route the wiring correctly. I do not want to create no-start condition!
Question - what is the difference between 1282B and 102/103?
Sorry I've run out of time this morning. I need to get a knuckle on ASAP. Hope you've sorted out parts and other questions. If not hit me in a PM, I'll get to in the morning.More questions!
I went to pick up hoses at the dealer today. The 2 short little hoses for the oil cooler look correct.
Then there is the top hose for the oil cooler...
PartSouq called for 15777-50030 - Hose, Oil Cooler, so that is what we ordered.
In trying to get the hose that goes from the throttle body to the front coolant bypass hose, we ended up ordering 16295-50060 - Hose, Water By-Pass, No. 7. This is not the hose that goes to front coolant bypass pipe, but it does look like it might be the hose that goes from the throttle body to the oil cooler pipe.
Help!
I can return the unused hose if it is still in the bag.
Any guidance on how to confirm? The Throttle body does not have another port for an additional coolant hose. It only has ports for oil cooler, coolant by-pass, and PCV.
I will peel the old one off the TB and inspect as well.
View attachment 2822028
View attachment 2822030