Builds The '93 Troopy Hodgepodge (8 Viewers)

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

53F3065B-13C3-4D25-86E9-83ED6329BC69.jpeg
8DD83BD7-47DF-4E83-8583-E71076602A66.jpeg
1F6A62C7-2457-4372-BA1E-C41CD5C28024.jpeg
1C9D683B-7F5B-436A-BE79-B3397B6D0901.jpeg
4EA86208-47C7-48D9-BC93-ECC09C2E86E6.jpeg


When I ordered these parts I was not 100% sure if I would use the whole panel or cut them up to weld on patches. Now that I have the whole panel in hand, I am putting it all in. Upper pillar is up in the air at the moment simply because these are 78 parts and it is a little different in the upper pillar area.

Cheers
 
So overall the panel was not to bad, especially after blasting.

6425A98D-8F8E-44D5-B7B3-E487D53E77F3.jpeg


However, deep up in there where this piece meets the a-pillar and cowl we got rot.

011A5F14-5D11-4C74-9A6E-81A6D7CBF2D6.jpeg


Only way to get that out for good is surgery. Take note 70 owners, your leaky windshield is likely causing corrosion or worse (rot) here on your truck as well.

Cheers
 
This thread is stressing me out over stuff I don't want to think about in my Troopy but I can't stop reading the thread!
 
Last couple pics for today...

31502457-4EDC-4DA7-A463-F3145EB9B05C.jpeg
C80E5676-1EBF-495B-B98B-ACC0A4E932E4.jpeg


We got new OEM mounting hardware in recently for the steering box. So we mounted this sexy piece on for the last time.

Cheers
 
Last edited:
In other, less rusty, news;

The 6l80e and HF2AV are finished getting re-rebuilt. I didn't trust the original rebuilder so Ian hooked up with Bowman out of Mountain Home, ID. Full heavy duty rebuild (won't bother naming all the stuff used) with a billet TC. He's got a guy running the same trans setup with a supercharged 6.2 in front of it, without issue, for a few years. Should move this breadvan nicely.

Not a cheap endeavor but you can't put a price tag on "peace of mind".

Should be at the shop in the next day or so.

The V8 will hopefully show up next month, all refreshed and spiced up a tad.
 
So overall the panel was not to bad, especially after blasting.

View attachment 2196005

However, deep up in there where this piece meets the a-pillar and cowl we got rot.

View attachment 2196006

Only way to get that out for good is surgery. Take note 70 owners, your leaky windshield is likely causing corrosion or worse (rot) here on your truck as well.

Cheers
Do you think that the more recent 'facelift' 7x series are also going to face these issues or did Toyota deal with some of these things, like the leaky windscreen. I'm going to be buying a 79 double cab with the 4.5 V8 soon, and would prefer to keep the rust and such away altogether if possible.
 
Do you think that the more recent 'facelift' 7x series are also going to face these issues or did Toyota deal with some of these things, like the leaky windscreen. I'm going to be buying a 79 double cab with the 4.5 V8 soon, and would prefer to keep the rust and such away altogether if possible.

Not sure how the gasket is designed on wide nose 70’s.

I can tell you the top of the pillar and windshield frame was redesigned and is much stronger on the new style. Old style wants to crack at a seam at the top of the pillar.

With any Cruiser, it is important to get the gasket fitted correctly with the correct sealant. Leaky windshields are a problem on all pinch weld windshield frame Cruisers.

Cheers
 
Chris Bowman is the man, probably the best trans shop in SW Idaho. He did an H151 for me before and did a great job. Best of all he knows Toyota’s and Cruisers along with everything else and is an avid off-roader.

F660507A-C589-4AC8-9864-A8AC6218ED8A.jpeg


Cheers
 
I found the bone cancer.

57272A3B-9A46-464E-A7B7-E0598A137814.jpeg
1E021734-923E-4972-A3CC-F3454E82AA16.jpeg


Had to go this deep to get it out and before new parts can go in. Time to root this out and get the new pillar parts in.

Cheers
 
This is all from windshield leak by the way. Running down between these panels.

Going in deeper to get to the bottom of it

6D6F60BD-0221-4017-8436-C2DF088D9FC7.jpeg


Hood support is a two piece design, spot weld in the very back blown out. Have to remove this to fix it.

463B0ED2-2EB2-4874-978D-DC886BDE7982.jpeg

780D59F5-1CB5-4950-A43A-3E9EFC470EA6.jpeg


Finally, I am to the area I need to cut out and replace. Time for some of that fairy dust! ;)

A72D1AB1-9619-4F76-8FA9-9D3E859DF7CE.jpeg

527CE4B6-3036-442C-B280-62CBB9C70004.jpeg


Cheers
 
Suddenly, dozens of 70 series Mud owners are second guessing their rig.

Meh...not all of us. :cool:

As noted by others, this thread IS a terrific resource to see where these trucks tend to rot, and a great illustration of what it takes to properly repair them. Props to @SNLC for that.

That said, whether other 70 series owners are second guessing their rig would depend mostly on from whence it was sourced. As it turns out, there really aren't many places on Earth to reliably find rust-free +25 year old 70-series trucks.

--Central/South America seems to produce some pretty rough trucks for a variety of reasons (humid weather, hard work, and histories full of...uh... shall we say "resourceful" repairs).
--Most older trucks from Northern Europe are also going to suffer badly from the weather (i.e. rust), but at least seem to be better maintained generally.
--Australian trucks will rust from the bottom up if they're been anywhere near the beach (which many have) or the top down if they're from the tropics. If they're from the Outback they probably won't be rusty, but beware wear and tear.
--Japan has a reputation for low miles clean trucks, but don't forget Japan has a cool, wet maritime climate also. There's lotsa rusty trucks there, and plenty of Bondo.
--On the other hand, if a guy sourced his truck from the Middle East, he might not need to worry about rust too much (though kinda like South and Central America, the Middle East has a reputation for dodgy repairs of all kinds).
--Southern Europe seems to be kind of a sweet spot from my experience, but Spain got those funky 2.5 diesels instead of "proper" Landcruiser motors, and Italy.....well....(I love Italy, but...) the Italians tend to be very proud of their cars (read: expensive), and not always justifiably so.
--South Africa? Maybe. No experience there.

Really it doesn't leave much geography for the would-be 70-series 'Cruiser hunter. Which is why the wise ones buy what's available to them, and work with it.

Hence this thread.

:cheers:
 
Show me a 7x with no rust and I'll show you one that came off the assembly line 5 minutes ago. :lol:

There are two kinds of lying 7x Series owners. Those that tell you there is no rust and those that tell you all the rust has been cut out.
 
Meh...not all of us. :cool:

As noted by others, this thread IS a terrific resource to see where these trucks tend to rot, and a great illustration of what it takes to properly repair them. Props to @SNLC for that.

That said, whether other 70 series owners are second guessing their rig would depend mostly on from whence it was sourced. As it turns out, there really aren't many places on Earth to reliably find rust-free +25 year old 70-series trucks.

--Central/South America seems to produce some pretty rough trucks for a variety of reasons (humid weather, hard work, and histories full of...uh... shall we say "resourceful" repairs).
--Most older trucks from Northern Europe are also going to suffer badly from the weather (i.e. rust), but at least seem to be better maintained generally.
--Australian trucks will rust from the bottom up if they're been anywhere near the beach (which many have) or the top down if they're from the tropics. If they're from the Outback they probably won't be rusty, but beware wear and tear.
--Japan has a reputation for low miles clean trucks, but don't forget Japan has a cool, wet maritime climate also. There's lotsa rusty trucks there, and plenty of Bondo.
--On the other hand, if a guy sourced his truck from the Middle East, he might not need to worry about rust too much (though kinda like South and Central America, the Middle East has a reputation for dodgy repairs of all kinds).
--Southern Europe seems to be kind of a sweet spot from my experience, but Spain got those funky 2.5 diesels instead of "proper" Landcruiser motors, and Italy.....well....(I love Italy, but...) the Italians tend to be very proud of their cars (read: expensive), and not always justifiably so.
--South Africa? Maybe. No experience there.

Really it doesn't leave much geography for the would-be 70-series 'Cruiser hunter. Which is why the wise ones buy what's available to them, and work with it.

Hence this thread.

:cheers:

I was just kidding 😁
I agree, for the most part.
 
Show me a 7x with no rust and I'll show you one that came off the assembly line 5 minutes ago. :lol:

There are two kinds of lying 7x Series owners. Those that tell you there is no rust and those that tell you all the rust has been cut out.

Well, at the end of this, you let us know if you think we got all the rust.

Cheers
 
Meh...not all of us. :cool:

As noted by others, this thread IS a terrific resource to see where these trucks tend to rot, and a great illustration of what it takes to properly repair them. Props to @SNLC for that.

That said, whether other 70 series owners are second guessing their rig would depend mostly on from whence it was sourced. As it turns out, there really aren't many places on Earth to reliably find rust-free +25 year old 70-series trucks.

--Central/South America seems to produce some pretty rough trucks for a variety of reasons (humid weather, hard work, and histories full of...uh... shall we say "resourceful" repairs).
--Most older trucks from Northern Europe are also going to suffer badly from the weather (i.e. rust), but at least seem to be better maintained generally.
--Australian trucks will rust from the bottom up if they're been anywhere near the beach (which many have) or the top down if they're from the tropics. If they're from the Outback they probably won't be rusty, but beware wear and tear.
--Japan has a reputation for low miles clean trucks, but don't forget Japan has a cool, wet maritime climate also. There's lotsa rusty trucks there, and plenty of Bondo.
--On the other hand, if a guy sourced his truck from the Middle East, he might not need to worry about rust too much (though kinda like South and Central America, the Middle East has a reputation for dodgy repairs of all kinds).
--Southern Europe seems to be kind of a sweet spot from my experience, but Spain got those funky 2.5 diesels instead of "proper" Landcruiser motors, and Italy.....well....(I love Italy, but...) the Italians tend to be very proud of their cars (read: expensive), and not always justifiably so.
--South Africa? Maybe. No experience there.

Really it doesn't leave much geography for the would-be 70-series 'Cruiser hunter. Which is why the wise ones buy what's available to them, and work with it.

Hence this thread.

:cheers:

I agree for the most part. Nothing is ever 100% though, there are always exceptions. But those are even harder and more expensive to get your hands on.

Plenty of 45 Troopies from the Middle East here that got rust. Not salt rust but still. And what they do have is sand in everything, often inside mechanicals such as engines.

Troopy is a tough one, especially if you want LHD. I am getting real comfortable fixing them though. ;)

Here is something I haven’t posted many pictures of, cracks in the body. Pretty common on these old Cruisers that have done countless thousands of miles on rough or even just corrugated roads. Cracked frames and bodies is common in Australia for heavy Overland trucks that have seen many miles, just one example.


Cheers
 
Nah... @TonyP will be the only honest 7x series owner. :rofl:

Well, one thing is for sure, if it shows any signs of rust you know there is more. I am going to say, if you can see it, it is much deeper than you can see. That should be obvious by this build.

Cheers
 
Nothing is ever 100% though, there are always exceptions.

True that. I like to think mine is an exception--got it in France, with only 40k orig miles on it, from the original owner, who kept it in the garage and didn't drive it in inclement weather. But then, I'm the other kind of lying 7x series owner. :p
 
--South Africa? Maybe. No experience there.

Similar to South America in some respects, lets call it Southern Africa. Cold salty windy West coast and warm wet tropical East coast. the interior is a lot better, but then these boys get used here and the leasure vehicles often see coastal use anyway.
I punchased mine from a little old man in Johannesburg (3000m ASL), who never went to the coast and only traveled to the warm dry Kalahari desert, with no load... Yeah right.
One of the biggest problems here is the windscreen replacement industry who don't do things properly and start the cycle , by re-using seals and scraping the protective coating by using the wrong tools
 
Last edited:

Users who are viewing this thread

Back
Top Bottom