NOLA- A Build Story...that goes Diesel

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Keep an eye on the engine with the provent, they have a tendency to 'condense' the blow-by oil and put it straight back into the intake.

Have seen this a few times on various engines, some Toyota and some not, and wouldn't recommend a provent to anyone.
Will do...I haven't seen anyone report this issue before. Maybe they didn't change the filter often enough? It sounds like the filter got saturated and that could condense the oil. The SAE test I attached is pretty thorough and gave me confidence.

Nonetheless, I'll monitor it every 5k to see if there is any saturation of the filter or excess oil via return line.

Anyone else had issues with Provent?
 
@Dougal and @serenity are 2 I seem to remember having provent issues, and there's a few others on other forums if you google.

I'd say it'll work fine if you don't actually need a catch can. If you have the volume of oil blow-by to need one, the design is backwards from what makes sense - seems totally illogical to have the inlet above the outlet.

The FlashLube catch can has the outlet above the inlet which makes much more sense and we've had good results with these and the Process West Sepr8r.

Edit: turn the EGR off, clean the intake and don't bother with a catch can.
 
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We put the HPD catch can on brand new engines. They collect 4-6oz every 3-5,000 miles on a brand new engine.

Only problem with an HPD style (screen mesh) is once full it will blow a lot of oil into the intake so they require dumping every 3-5k or every oil change.

Cheers
 
All right time to start detailing a bit more of my build! We've covered the transmission rebuild, engine, injector pump, injectors, turbo but not much else. Other drive train updates include a new NPC clutch and flywheel that I bought from HD Automotive in Australia. Has really smooth engagement for how heavy duty the clutch is and I am really glad I got a new flywheel too. My revs seem to be a little quicker with this lightened fly wheel vs stock.

Also, had a PDI short shifter kit installed on the H151 transmission PDI Short Shifter. Its super notchy, hard/firm and the throws are maybe 3 inches total. I had the pleasure of driving @audi2nr turbo charged car with a stock H151 situation and was impressed with how smooth his tranny shifted. His clutch was lighter than mine. I actually had trouble feeling when the clutch would release it was that smooth.

When I do a video of driving the truck I'll film a bit of the shifting. In the meantime, here is one from PDI:



Transfer case has been swapped for a HF1A transfer case rebuilt by @rick_d. I have had zero issues with it and shipping by Rick was great for such a cumbersome part.

I will look to copy @Rock40 and his 1HDFT build and install a part time kit up front when I tackle the knuckles and brakes. He and I live near each other and I was encourage by his real world experiences with part time. We both drive the same high elevation passes and I think it will help with MPG and driveablitliy and of course, wear and tear on the front axle components. But knowing the amount of free time I have in my life that could be a few months before I get to that! Lastly, I had a PDI intercooler and airbox installed. Working on a new snorkel here soon and hope to have an update on that in the next week or so.
 
All right time to start detailing a bit more of my build! We've covered the transmission rebuild, engine, injector pump, injectors, turbo but not much else. Other drive train updates include a new NPC clutch and flywheel that I bought from HD Automotive in Australia. Has really smooth engagement for how heavy duty the clutch is and I am really glad I got a new flywheel too. My revs seem to be a little quicker with this lightened fly wheel vs stock.

Also, had a PDI short shifter kit installed on the H151 transmission PDI Short Shifter. Its super notchy, hard/firm and the throws are maybe 3 inches total. I had the pleasure of driving @audi2nr turbo charged car with a stock H151 situation and was impressed with how smooth his tranny shifted. His clutch was lighter than mine. I actually had trouble feeling when the clutch would release it was that smooth.

When I do a video of driving the truck I'll film a bit of the shifting. In the meantime, here is one from PDI:



Transfer case has been swapped for a HF1A transfer case rebuilt by @rick_d. I have had zero issues with it and shipping by Rick was great for such a cumbersome part.

I will look to copy @Rock40 and his 1HDFT build and install a part time kit up front when I tackle the knuckles and brakes. He and I live near each other and I was encourage by his real world experiences with part time. We both drive the same high elevation passes and I think it will help with MPG and driveablitliy and of course, wear and tear on the front axle components. But knowing the amount of free time I have in my life that could be a few months before I get to that! Lastly, I had a PDI intercooler and airbox installed. Working on a new snorkel here soon and hope to have an update on that in the next week or so.

Nice, which snorkel did you pick?
 
Nice, which snorkel did you pick?
Moonlight; funny you should ask, I just read up on your experience with Radius. Mine hasn't been an easy install. I am not too good at body work. While the longitude of the snorkel alignment has been good with Moonlight, the snorkel extends too far inward and runs into the PDI intake/airbox. I will have to cut off maybe an inch to get it to fit. I saw you got the duckbill style valve and I might do the same although I don't plan on going through any deep river crossings.
 
Moonlight; funny you should ask, I just read up on your experience with Radius. Mine hasn't been an easy install. I am not too good at body work. While the longitude of the snorkel alignment has been good with Moonlight, the snorkel extends too far inward and runs into the PDI intake/airbox. I will have to cut off maybe an inch to get it to fit. I saw you got the duckbill style valve and I might do the same although I don't plan on going through any deep river crossings.
Gotcha. Do you have any pics? You probably saw on my build thread I had to cut the inlet on my PDI box as well. Are you cutting air box or snorkel?
 
All right time to start detailing a bit more of my build! We've covered the transmission rebuild, engine, injector pump, injectors, turbo but not much else. Other drive train updates include a new NPC clutch and flywheel that I bought from HD Automotive in Australia. Has really smooth engagement for how heavy duty the clutch is and I am really glad I got a new flywheel too. My revs seem to be a little quicker with this lightened fly wheel vs stock.

Also, had a PDI short shifter kit installed on the H151 transmission PDI Short Shifter. Its super notchy, hard/firm and the throws are maybe 3 inches total. I had the pleasure of driving @audi2nr turbo charged car with a stock H151 situation and was impressed with how smooth his tranny shifted. His clutch was lighter than mine. I actually had trouble feeling when the clutch would release it was that smooth.

When I do a video of driving the truck I'll film a bit of the shifting. In the meantime, here is one from PDI:



Transfer case has been swapped for a HF1A transfer case rebuilt by @rick_d. I have had zero issues with it and shipping by Rick was great for such a cumbersome part.

I will look to copy @Rock40 and his 1HDFT build and install a part time kit up front when I tackle the knuckles and brakes. He and I live near each other and I was encourage by his real world experiences with part time. We both drive the same high elevation passes and I think it will help with MPG and driveablitliy and of course, wear and tear on the front axle components. But knowing the amount of free time I have in my life that could be a few months before I get to that! Lastly, I had a PDI intercooler and airbox installed. Working on a new snorkel here soon and hope to have an update on that in the next week or so.

Nice. I’ve had zero issues with my part time kit
 
Gotcha. Do you have any pics? You probably saw on my build thread I had to cut the inlet on my PDI box as well. Are you cutting air box or snorkel?
Yeah I saw that on your thread....I will be cutting the snorkel. The PDI airbox has a collar on the intake pipe that is great for clamping the connector hose over, the snorkel doesn't. So I think it will be more secure if I just cut the snorkel.

I will post some pictures after this weekend; hope to have it installed by Sunday night!
 
I recall you seeing a bump in MPG going on a trip over Blueitt pass too if I recall.

Did you put in different transfer case gears or overdrive on your transmission? Can't remember

Yes, definitely saw an increase in MPG and I also did OD transfer case gears and 3:1 low range while I was in there. Hard to say but I’d guess most of the MPG increase came from the OD gears
 
Time for another update, boy do I have a lot of them to catch up on....the little time I get these days I am is usually spent doing something small to the truck or working on our house and I don't have much time to get things documented. I also need to go back to the start of my thread and put in a to do list with a mod list and the corresponding post.

Truck went back into Torfab for AC compressor install, rebuild the steering box, and install manual boost controller. Also had to change out a boost sensor to a higher level boost level going from reading 1 bar up to 3 bar. I will have more on that later.

The boost level on my truck was limited by G Turbos factory waste gate at 25 PSI and from my gauge I rarely saw peak boost above 24 PSI so I think the blow off comes on a little sooner than what the waste gate was set to. The new boost controller is from Grimm Speed and has manual adjustments by .25 psi and goes up to 60 PSI (don't I wish) :p Great controller with a nice machine finish: Grimm Speed Boost Controller. Boost is now set at 30 PSI, we'll see how this goes for a bit before moving up to the 32 PSI that G Turbo recommended.

Other items to note, I got an upgraded, heavier duty fan clutch from an outfit in Australia and I am very happy with it. Apparently its highly recommended by some Aussies that tow a lot. I am not sure what other 1HD-FTs are running at for engine temps but at 55 degrees my motor has about a 160 temp after driving for awhile. Here is a link to the fan clutch I got, even came with the fan blade: QIKAZZ Fan Clutch. For a radiator, we are using the1FZ-FE radiator that I already had that has less than 20k miles on it and of course its paired with the PDI intercooler. Part of me wanted to put on the diesel radiator I had but and added bonus is I can still get this radiator in the US almost anywhere. If I did upgrade, I would look to Terrain Tamers, they seem to have a pretty solid one, no welds, solid cast, thicker core.

Next project will be tailgate storage install followed by the snorkel install. I had to take a break on the snorkel because it was too deep in the fender to match up with the PDI air box and I got a bit frustrated after working on it for a week. So I walked away and will tackle it next week because metal cuts are permanent!

Finally, here is a video of the motor on start up. Later when I get some free time, I will post up some videos with some driving around.....maybe even a burnout ;)

 
Hello all, seems each time I get some time to devote to Nola, something pops up; kid, house, wife, work etc.

Have a couple more details to add to the build. Mostly for posterity sake. Had all the rear heater lines replaced with new OEM parts. I know a lot of guys take them out so its one less place for coolant to leak but with a kid and wife and being hopeful for many adventures, one of them is going to have to sit in the back and being cold ain't an option. (Don't mind the bolts on the slider hanger, those will be balanced out thread wise shortly).

PDD Performance Exhaust

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Next up, the exhaust is a PPD that I had ceramic coated from front to back at @torfab recommendation. Again comfort is pretty important with wife and kid on board and hot feet/warmer interior is no bueno. Gotta say I like the ceramic coating for rust protection if any thing. Also really like how high and tight they ran it. It sits above the transfer case and the lower rear control arm mount. Heat is noticeably less too.

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One more build update today; might as well since its so blazing hot here and I don't feel like working anymore (94 degrees in my office).

@torfab recommended and installed bigger fuel lines and a pusher pump as well. I got the diesel pick up from @chapel gate but figured it couldn't hurt. Last thing I want is not enough fuel with +30 injectors and the larger injector pump. Fuel lines measure out a half inch while stock was 12 mm I believe.

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Got some time to work on the cruiser a bit the past few weeks. Key with having a kid is to be prepared to do work well in advance before starting a project repair etc. Been gathering tools and reading the manual/how to videos night before and then when nap time hits I am out the door with tools and baby monitor in hand.

Some time ago I ordered the front and rear Whiteline sway bars; so long in fact that I couldn't find a few of the bushing so I ordered some from @2KCruiser . Thanks to @2KCruiser for sending the bushings to me before he went on vacation. And because I was prepared before hand my cruiser wasn't down more than a hour or two.

Also ordered new sway bar bushings and fasteners from Cruisertech.com @cruiseroutfit . They have a complete sway bar component kit but I ddin't need all the components because of the Whiteline upgrade. With a few emails and one phone call I was able to get all the components I needed. Heads up for others; the OEM sway bar brackets are $89 while the aftermarket was $27.50. Chris at cruiserteq had not seen any issues with the aftermarket so I thought I would try them out. Pleased to say that they look exactly the same as OEM and just as beefy.

Aftermarket vs OEM

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Old bushing
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I had ran just the front sway bar before replacing these and the difference in handling is night and day once I replaced the brackets. There was a ton of play in the bushings and the boots where split on both old OEM components. Even if you don't want to upgrade your front sway bar I would take a look on your own rig as they are cheap to buy and take maybe 30 minutes to replace.

Really enjoyed this install as I had to think a little out of the box and use all my tools to get this job done without pulling off other parts. I didn't have enough room to get a socket on the passenger side bushing with the driveshaft in the way until I got out the crows foot set. IF you don't have a set of these I highly recommend them. Got them when I did the head gasket on the original 1FZFE. I have a Tekton set that I am real pleased with.

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I also retained the factory nuts instead of Cruiserteqs. The Cruiserteq set comes with 22 mm nuts and OEM is 19. Since I have a socket set that goes up to 19 mm with me at all times, I didn't want to run a size that; A, I don't carry and B, isn't one of the more common sizes on the 80 series.

I did have a tough time getting the sway bar bushings torqued to 103 ft lbs. At first I was stumped on why it the bolt was spinning but mud to the rescue! Sway bar bracket torque. I used a Allen key to tighten the shaft but still couldn't get the torque wrench to click at 103 lbs. Afraid of over tightening, I just counted the threads on the old vs new (always take pictures before removing parts, new mantra), tightened down as much as I dared and marked them with a paint pen. 400 miles so far and no movement. Oh and even though the FSM says to remove the front wheel I did not, didn't see an need too really.

Driving impressions: The Whiteline front sway bar considerable tightened up the handling of the truck. I would guess a 25% to 30% improvement. The truck stays much flatter in corners and if anything, I now only really feel looseness in the rear. Steering noticeably tighten up too with far less play. Now my stock bushings on the OEM sway bar weren't that bad; cracked on the front smaller ones but otherwise pretty soft and decent shape. This leads me to believe the larger bar is responsible for a lot of the improvement.

Next I will install the rear sway bar. I got a couple other little items to do like parts orders but I will throw the rear on sometime this week.
 
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Its now been a bit over a year on the swap and I have no regrets at this point. Absolutely none. Was it expensive? Yep. But it my mind, its still significantly cheaper than any other truck on today's market that is capable of the same use and performance. In my mind, when I looked at newer Toyota's like the 4Runner or Tacoma you really weren't getting anything better. They only get 14 mpg and your really not getting that much more interior space, particularly in the case of the Tacoma. Price wise it seems there is a premium on Yota trucks in the PNW....Used Tacoma's go for $35k :oops: Thats a lot of cash to be able to put to work elsewhere.

Back to the truck and its one year anniversary. Made my first multi day trip out to the Olympic Peninsula for a solo fishing and camping trip. This was the first time I had spent driving the truck for more than an hour or two on a continuous trip. And what a pleasure to drive, everything was great, from getting up to speed on short on ramps to get on the highway to just keeping pace with traffic and not being stuck behind semi's on long grades.

Left on a Thursday morning and made it the coast mid day. The air was fantastic. Lot a sea air pushing inland making the air feel fresh and electric. Had the windows down, Tom Petty on and breezed on through. I was heading to the Lake Quinalt area to fish some rivers around there. Made camp early and started to tie some flies to fish the next day.

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Met some nice folks who were on multiday hiking trips, got some reading in at night with a little whiskey by the fire. A nice evening.

Got up early the next and drove down in to one of my favorite places to hike in.

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Fished the first spot pretty well, got one small grab then nothing. Moved on to the second; nothing. Hiked out and moved downstream. Started hiking up river to a few pools that have been pretty good to me in the past.

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This little gem had a lotta promise but it too let me down. I hiked upstream for a bit and found one more run to fish.

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Of these three little runs I got one cutthroat out of it and that was it. Really unusual for this river system to not produce anything but thats the breaks of the game. So a bust for fishing but a good excuse to take Nola out for her first trip with the diesel.


Couple observations after a longer trip:

Gas mileage was terrific. Averaged 21.5 MPG factoring speedometer loss. And this is with the truck running at 2900 RPM at 70 MPH during some of the highway sections. I am looking forward to running a taller tire to help with that. Currently running 285/17/70s so I got some room there.

Transmission was a little notchy at first but has now smoothed out quite a bit. I suspect since I had a mostly new transmission it just need to break in for a bit. Sure seems to like Redline. One other thing, I have my center console out so I can do some vinyl work on it and I was surprised how hot the transmission tunnel got. Granted it was a 85 degree day but still a little surprising. It was hot enough that it didn't feel comfortable to leave my hand on it.

Motor stayed nice a cool the whole time even dropping a few degrees on the coast. Really glad I have a newer radiator and intercooler.

Looking forward to updating my thread with few newer projects. Thanks for the read.
 
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Another random update. A couple months ago had an larger alternator installed. After reading up on mud and doing some online research, I decided to go with M2K. They are based here in the US, have a great warranty and have several options for Toyota Diesels, which is unusual. Apparently a lot of there business is for military vehicles as well.

MK2 HD Alternators

I ended up going with 180 amp version. This is double the OEM one so I felt it was more than enough for my needs. There are several larger ones ranging from 250 to 390 amps but I felt that was overkill for what I need and the cost benefit didn't really add up. My onboard air is going to be a battery operated portable one, and I have an EcoFlow Solar Generator along with a Hulkman 8.5 jump starter. I also carry a spare battery to charge up my phone several times should anything go awry. Truck battery is this one: X2Power AGM Premium

While I had originally thought I would be going with a dual battery set up, all the the new technology and upgraded alternator really makes the 2nd battery obsolete IMHO.

Alternator was significantly larger and barely fit. I didn't have the time to install it since I don't have a lot of down time with the kid at this point so I had Torfab install it. I would like to add a battery monitoring system someday and if anybody has any recommendations I am all ears.

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So I finally got my Moonlight Snorkel installed, and I bet it was the most fun anyone had at installing a snorkel in the history of snorkels. But only after a second attempt. Before I get in a long story, I chose the Moonlight 4 inch forward facing snorkel. I picked this one because a) its 4 inch, b) its supposed to seamless fit with a PDI Airbox, and c) after a bit of research and a tad of common sense I think a forward facing snorkel works better for airflow. My research is based on perusing Australian LC addicts youtubers who always seem to have the coolest parts/builds. Although for the life of me I don't understand the down under fascination with dropping Cummins diesels in LCs or Patrols when you have access to great inline 6 diesels already with parts and availability being easy to access.

I found two really good videos with some real world testing that was well thought out and grounded. I think both are work a watch if your looking at a new snorkel. Skip ahead to the second video for the testing of forward vs backward.

Ram Head Snorkel Forward or Backwards?

Forward vs Backward Performance

Maybe I put more thought into this than necessary but I have been focused on incremental performance gains throughout the build, not just turbo, injection pump and the bigger parts. My belief is if you can improve each part by 5 to 10% by the end of the build you are going to have much more progress than just slapping on a few standard bolt ons.

Most of the newer backward facing one most of them now wrap around the A pillar. With an upright snorkel I could still utilize the birds nest intake or even reverse the ram head. Ultimately I went with forward facing. The common sense aspect was thinking about airflow; jet engines aren't facing backwards so why should my snorkel? Intercoolers are forward facing for a reason as well. And I don't weight the dust issue that highly because that's what the main filter is for Plus I am running a 200 series filter which is better than OEM anyway.

So why was this the most fun had by anyone that installed a snorkel? Well at first I tried to install in myself. I went to Kinko's and had them print out one copy of the three seperate sheets that are used to trace the cutout on the fender. I wanted one piece because it lessened the chance that the pages would move while marking up the fender and me making a permanent mistake.

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The cut went well. I started on the inside of the template and used a thin piece of plastic to use as a feeler gauge between the snorkel and panel. Think the plastic packaging that comes around tools or clamps, thin and strong its useful for seeing where you have contact and where you don't.

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This is where I started not having fun. Moonlight had sent me the wrong snorkel. Where it entered the engine bay was too long by 2 inches or so. This meant the metal end of the tube was coming in contact with and overlapping the PDI intake. It was obviously too long. I pulled the air box and got the snorkel mounted then traced the spots to install the rivnuts on the A Pillar.

This was a mistake. I should have gotten someones help to line up the snorkel to the air box first, then marked off the holes on the A pillar for the rivnuts. But I was eager to get this done and wanted to do it by myself. The holes ended up not aligning correctly. So I had a local welder tack weld them back up.

Finally got smart and asked a buddy for help, @SerbCruiser. Thought it would only take us a few hours but I can be wildly optimistic at mods sometimes. I knew my cut out was pretty good, it was just trimming the end and rotating the snorkel to sit more on top of the A Pillar. This is a minimum two person job. One to hold it in place, and another to measure how much to cut. There just isn't an easy way to strap or clamp the snorkel down to the body so you can take accurate measurements in the fender. If it was the correct snorkel, I think one person could do it.

For our project, I brought over all the tools, drill bits, grinder, two different type of discs, and whiskey. @SerbCruiser has been spending a bit more time learning about higher quality liquors and I brought over Michters Sour Mash and James Oliver Rye, both excellent representations of the genre.

Then his neighbor, Aaron came over and he is a huge bourbon guy and he brought over some real interesting libations that included High West Midwinter Night's Dream (incredibly smooth) and Shenks Sour Mash which was my favorite of the night. We performed step six several times and had a Dark and Stormy which is dark rum with ginger beer. We'd make some progress on fit and then pause for a bit and debate whiskey tasting, then admire our handiwork, and sip on more whiskey. Measure, remeasure, cut, trim and fast forward six hours, we had a great fitting snorkel, a lot of jokes and laughs. Probably some of the most fun I have had for quite awhile. Each said the next day that it was one of the best nights they've had for awhile.



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Got some new shoes for Nola. Wanted to find the lightest and tallest wheel tire combo with a 3 peak rating for 17 inch wheels. Wheels only weigh 26 lbs. Didn't want balloon tires but not pizza cutters either. Sidewall is supposedly pretty good on these ATW4s which eill be mch better than the current GY Duratracs. Handling should be improved too.

Got one more mod to do before I put these on.

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Should drop my revs when I'm on the highway too
 
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