Front sway bar extensions are done!
Now was a good time to get this job done, as you can see the link pins were heavily corroded, close to the point of breaking.
To make the extensions, I cut the ends off the links pins, where the bushes actually sit. Then cut out the shanks of a couple of high tensile bolts to use as my new link pin.
Then, with the help of Dean, the machinist that I work with, made a recess in the end of the bolts to fit over the stub I left of the existing link pin. At the same time, we machined down the bolt from the opposite end and put a thread on it for the nuts to go on.
Then we welded the new pin onto the old pin end, and welded the spacer seen in the picture back up the top of the post, an inch further up from the standard mounting surface.
After a tidy up, some paint, and new bushes, I had the finished product. 1" extended front sway bar links.
I'm pretty sure that 1" extension is all that is needed to clear everything. It will be interesting to feel the difference ice the sway bar is fitted again. I've been driving round for nearly two months now without it haha.