UPDATE: (WARNING- LONG READ) today is June 1 2025. I will be posting the rest of this update shortly.
I have mentioned this in a few separate posts but after I finished the new room on my house I was going to start on my FJ40 and start to add all of the parts I have been collecting for the last 3+ years. It is an extensive list. Some of the involved parts I could not even lift. I had gotten most of the room nearly finished the week of Christmas 5 months ago, enough to put up the tree and keep warm at least.
Over the winter…the small finishing details beat me up. Window trim inside and out, paint, window shades, curtain rods, moving furniture, hanging pictures, patching holes and re-hanging pictures…my wife does this routinely. Anyone who has been thru a project of any kind knows how the little stuff is time consuming and at my age, exhausting. So now where does all of the energy come from to start ripping some major components apart then clean, rebuild and reinstall. 10 yrs ago I’d say “piece o’ cake”.
Doing this at this stage of the game becomes my greater nightmare. That 40 would be in the garage in parts and pieces scattered around for 6 months before it would ever run again. Over the last 50 years I have been elbow deep in my other land cruisers and while I would miss doing it now, there is a time-value here I cannot ignore. Should I give it up for a few weeks and enjoy the summer driving or take it apart and find greater changes for me by November? Life has its special surprises.
I’ve investigated several avenues and know I had found the best option. When
@Chungas Revenge had the Mule 2.0 being rebuilt, I studied those posts and pictures really intensely. His comments and interactions with
@Jdc1 were so successfull. I had zoomed in and stretched the pictures, asked a few questions and decided I need to step up my attack on my own 40. Given everything I’d mentioned above, the only real next step was to contact Jesse at Rubber City Land Cruisers and start a discussion. He reviewed my list…we agreed on a bunch of stuff and I packed all of my parts into the back and passengers seat of the 40…we set a time for the truck to arrive at Jesse’s shop. I’d found the best solution. The only greater option would be helping out in the shop as he puts out the brain power and horsepower.
THE LIST:
Front steering knuckle rebuild with bearings and seals
Disk brake FJ60 conversion
New master cylinder
Rear Brake Proportioning valve..( you guys inspired this addition)
Front and rear differentials with 3.70 gears
8 hole pinion flanges and pinion seals for fine spline shafts
Parking brake double output shaft seal from Valley Hybrids
Rear wheel bearings and seals
Rear Brake rebuild
Spring bushings
Spring shim casters
Sniper/Hyperspark fine tune
Needs a steering damper
Re-mount Saginaw power steering pump with Valley Hybrids bracket
New Motor mounts
Universal joints rear drive shaft
Tie Rod ends
Rear ambulance door window seals
Install new front windshield and install new window seal
Jesse
@Jdc1 put me in the front row of his shop to sit and watch this transformation. The photos will speak for themselves… here is a small preview with more to come.
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Just so it’s understood… I removed the rear ambulance door window last August …it finally back in
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