Builds JPs '74 Resto-Mutt

This site may earn a commission from merchant affiliate
links, including eBay, Amazon, Skimlinks, and others.

Who's Disc Brake Conversion Kit did you use? I noticed a post where you mentioned widening your wheels. I am having my OEM steelies widened to 8"

@tstepp920 - the kit was from BTB. I only went that route because another member posted it up in the classifieds for a decent price. If I were to do it again I would contact Poser (Steve) as he sells the machined rotors, brackets, hoses, tabs, etc. He was super helpful as some of the parts were missing by the time they got to me (Thanks USPS.....) The calipers you can just pick up from Autozone. I haven't tried to mount my steelies on yet, but they cleared the V6 calipers I'm running up front so I'm not concerned.
 
I have seen references to Poser's kit. But for some reason I didn't think he made one for 1980s
Thanks. I will send him a PM
 
Sorry for the hijack, but could you say where you're getting your steelies widened? I've been looking locally and can't find anyone to do it. Also, about what's the cost?

@abtx4x4 - I had mine widened by Stockton Wheel 3 years ago for $130/wheel + shipping there and back. I only found a couple of places in the states that widen rims. You may hit up @GA Architect as he had someone in Georgia that did his. Either way you'll probably have to ship them. About $25/wheel via FedEx if I recall correctly.
 
Bought an assortment of brakelines today.

IMG_9941.JPG


I got the pre-length PAJ lines that already have the flares. Given I'm a rookie at this I figured it'll save me at least making one less flare with the cheap loaner tools from the father in law.


Got one tombstone tab welded onto the axle housing. Decided to mount the caliper up front with the soft line running over the ubolt flip plates.

IMG_9943.JPG


First line is sort of bent the way I'd like it. Just need to shorten and flare the end.

IMG_9944.JPG
IMG_9945.JPG


The short side on the other hand is a different story. I want to weld the tab on the inner portion of the housing, but doesn't leave me much room. The plan is to weld it on as shown below and then take the hard line and make a full spiral back towards the tab. We'll see if it actually go as planned tomorrow.

IMG_9946.JPG
 
Spent the day practicing making double flares and was not happy with the quality of the flares from the HF loaner tool. Given my kiddos will be riding in it I decided not to cheap out. After reading recommendations I decided to pick up one of these:

Professional Brake Tubing Flaring Tool - Eastwood

IMG_9952.JPG


The father-in-law said he'd split the cost as he needs to redo the lines on his Triumph TR3.

I did work on welding the short side tab on and getting lines mocked up.

IMG_9951.JPG
 
If you turn the T 90 degrees counterclockwise your short line will be much easier to mate up and flare. Given those really tight quarters. That's assuming all 3 entries are the same. It's been a while since I did those.
 
If you turn the T 90 degrees counterclockwise your short line will be much easier to mate up and flare. Given those really tight quarters. That's assuming all 3 entries are the same. It's been a while since I did those.

Unfortunately the main line in (perpendicular to the axle) is a different size. I think the spiral will work...I'm just waiting on the flaring tool to come in before I get too crazy with the remaining bends. I've been reading your brake line thread like crazy! Amazing work!
 
Couldn't wait for the weekend so I knocked out the rear axle tonight. And let me say...the Eastwood flaring tool is worth every penny. Super quick and two pulls and you have a perfect flare. No slipping of the tube and no crooked off center flares.

IMG_9963.JPG

IMG_9960.JPG


IMG_9961.JPG
IMG_9962.JPG
 
what is your plan for the bump stop

The plan right now is to get the axle mounted back in and finish up the brakes. I'm looking at the RuffStuff traction bar and once I can get it 40 out of the garage I'll flex the rear suspension and fab some bump stop mounts up.
 
Was hoping to get more done this weekend, but ended up running out of town for family stuff, but I got after it this afternoon.

I modified the low range off-road shock mounts on the grinding wheel. These are made for 2.5-3" axle housings and the crossmember is 2" so I grinded the set to get a tighter fit.

IMG_9970.JPG

IMG_9971.JPG


Had to pick up a new bottle of gas for the welder Friday and switched out my .025 back to .030 to weld the mounts on.

IMG_9973.JPG

IMG_9975.JPG


Not the best looking welds as there was absolutely no room to work given this was right up against the tub. It did look like I was getting good penetration though.

Axle is now in place under the 40. Also got the diff cover painted and installed.

IMG_9976.JPG
 
The only thing I'm not sure on are the shocks are not straight up and down. The upper sits a little further back and the bushing is slightly binded getting them installed. I'm hoping once there is weight on the springs and the shackles move back the angles will improve.

IMG_9985.JPG
IMG_9978.JPG
 
The 40 is finally is finally back on its own weight.

IMG_0003.JPG


For those wondering the clearance of widened steelies and the calipers. Let's just say it's tight!!! But everything fits fine.

IMG_9997.JPG

IMG_9998.JPG


I'm also glad I went ahead and changed out the wheel studs for longer ones. Plenty of thread for the lug nuts.

IMG_0002.JPG


I'm also pretty happy with the shock position and have to say the Low-range off-road shock mounts worked perfectly for those wanting to do a spring flip. The shock sits about 2-3 degrees from 90 and after lubing the bushings they slide easily on and off.

IMG_0004.JPG


Next up some plumbing on the front and off to the driveshaft shop to have the rear lengthened.
 
Was hoping to get the brakes done before this got here, but oh well! Motivation to get the brakes done over this long weekend so I can get it out of the garage and the new cage in.

IMG_0054.JPG


Really happy with the rear supports rather than the usual diagonal bar that you usually see in the rear of the MT family cages. Also glad I opted to have it pre-built as you can tell there it's a lot of work that goes into welding one of these up.
IMG_0061.JPG
IMG_0062.JPG
IMG_0063.JPG
IMG_0064.JPG
 
That is a nice and beefy looking cage man.

Thanks sir! Just wanted something to keep the kids good and safe since the wife is always skeptical. Your paint job looks fantastic. I vote back flares ;)
 

Users who are viewing this thread

Back
Top Bottom