Time to get in a few more updates from this last year.
Sprung an oil leak on my small turbo drain. I though it was gasket related so I resealed it but it continued to leak. Let it leak for a while and finally got around to fix it. It's pretty easy to leave the exhaust housing bolted up and just remove the rest of the turbo from that.
The tube to base connection had a crack. Cleaned off all the JBweld, re-welded it and ground down a couple of times, reapplied more JBweld over the top and reinstalled the turbo.
It's been leak free ever since. Now the large turbo drain is leaking again. I'll eventually get back to that one too. What I really need is a welder with finer controls. Zach, I'll have to bug you for some TIG time in the future when I feel like dealing with this again. These have just been to finicky to weld right with my too-powerful-for-this-job welder.
This last summer I had a fan failure. One of my ford contour dual fans seized up and burned out a connector. Luckily the other one keep working and temps were kept within a reasonable range on our return from a hot camping trip. It happened on the freeway with the sun down.
I wanted to upgrade so after weighing options from my research I settled on this dual fan kit from Maradyne. It is the MJS22K with the 225 watt motors.
They are 12" fans which is a little bigger than the ford contour fans.
I didn't use the mounts it came with. Instead I measured 20 times and used the mounting holes on the FJ60 radiator so I drilled those holes in the shroud. The shroud has a nice rubber grommet and is just as wide as the flanges on the radiator so it was the biggest perfect fit I could get.
I fit it up and routed the wires a little cleaner.
Ever since installing these I have not gotten above 205F. I think the more open shroud and blade design is really allowing my hood vents to work well. Now that the weather has cooled down I have a hard time staying above 180F traveling on the freeway and the fans barely kick on now, only in stop and go traffic. Overall this was a great upgrade and looks like it will give me the added cooling capacity I needed to look into getting my AC installed. Since these main fans aren't on as frequently as the old set I've noticed my tranny runs warmer since that cooler is in front of the cooling row. I may need to get a little pusher fan for that cooler in which case I could relocate it but for now it's been great.