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Carefully laid it all out and made some patterns....
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Little did this guy know he was going to be spending a day with a jigsaw cutting 1/8" aluminum outside. Bet I didn't know I was going to take over the job for some reason. Kind of enjoyed wearing ear muffs AND social distancing. Very peaceful.
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At some point we made a run to the fastener store and picked up M6 riv-nuts, nylon washers, stainless screws.
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First panel in....all good.
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2nd panel in.....needs some love. We need to do a little trimming on the bottom of this one. Need to make some openings for the vent on the body. Need to come up with a nice way to cover up the gaps between the 2 panels too. Have a good idea for that....
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We oversized them...so far so good. I don't see any fender washers being broken out yet either which is a positive sign
The rear doors, which had no panels, will certainly be a bit more challenging.
Bed liner guys use some kind of that wire tape
Chris, those stripes look so good! I've wanted them ever since I saw that LC79 PCOR Retro Supertourer, and I like your color scheme even better!
@c2dfj45 - Mine is still stuck in Germany. It took forever to finish, and now has been ready for pickup for a couple weeks. Well.. everything is on lockdown there too, so no way to get it to the port. I wish I could use all this time to work on it! 1HDT has been sitting in the garage just looking pretty. Taking lots of notes here though. Definitely appreciate all the posts.
I'll definitely be up there soon. Really want check out your new truck too!Hopefully you'll get that thing soon. That's really exciting.
If you ever need to have a look around at anything on my trucks to help you in your build, let me know...Tampa isn't too far away.
This is how our CAD setup went.
We traced the openings on some shower curtain plastic that we use for vapor barriers(easy to trace out the pattern you need for doors). Added bonus of being able to mark all the holes. We'll see how close we get.
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Transferred onto the aluminum sheet.....let the cutting begin.
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That clear shower curtain idea is rockin'. You'e got me convinced I don't need to pay to have mine laser cut. You've pulled off a super sharp look with patience and attention to detail...