Builds 2001 LC HZJ78 AK -RESTORATION- For Overland (5 Viewers)

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Housing received got some minor work to do now, waiting on some other parts to start the rebuild will keep you posted

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Just curious on your decision making process in regards to replacing the axles with DWIZ ones? Was there damage to the other ones? Are the other ones are not up to the challenge of what you have planned for this unit? You just like the name "DWIZ"?

Never heard of or used the DWIZ product, just curious. :)
 
Just curious on your decision making process in regards to replacing the axles with DWIZ ones? Was there damage to the other ones? Are the other ones are not up to the challenge of what you have planned for this unit? You just like the name "DWIZ"?

Never heard of or used the DWIZ product, just curious. :)

They are known in Australia for being a direct competition for superior. The housing had no damage at all eighter the axel, I USED RCV FORGED AXEL, not the DWIZ ones PART NUMBER #CVJ2474-VDJ-300M|P2 TOY LC VDJ 30T SET 300M

The housing is from a VDJ from the V8 model and with my radius arms from Superior the angle was too much and would of damage the bushing in a few rides therefore we went back to the drawing table and came up with this housing (VDJ SWAP on a HZJ78 CHASSIS)

The other housing is still good and I might sell it to someone good enough to weld the brackets at the good spot!

Dziz was incredible with the service much much better than Superior in my experience!
 
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They are known in Australia for being a direct competition for superior. The housing had no damage at all eighter the axel, I USED RCV FORGED AXEL, not the DWIZ ones PART NUMBER #CVJ2474-VDJ-300M|P2 TOY LC VDJ 30T SET 300M

The previous housing is a VDJ from the V8 model and with my radius arms from Superior the angle was too much and would of damage the bushing in a few rides therefore we went back to the drawing table and came up with this housing (VDJ SWAP on a HZJ78 CHASSIS)

The other housing is still good and I might sell it to someone good enough to weld the brackets at the good spot!

Dziz was incredible with the service much much better the superior in my experience!
Well you are certainly not sparing any expense on this build that is for sure! Going to be a beautiful ride to be sure!
 
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Got some progress today will update more this weekend! Complete rebuilding

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Receive all bolt to torque the diff center, then 3 bolts in new studs wasn’t gripping 🤦🏻‍♂️ had to remove those 3 what a nightmare !

Now but everything back properly patiently waiting 😁

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Amazing insight on this forum found some
Drain plugs very much handy

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This weekend my brother came in we fitted back the whole front end it’s way better radius arm are well aligned!

We pre fitted the gull wing windows I love it very nice quality

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The windows are not permanently installed I used 50 5/32 Cleco Sheet Metal Fasteners to hold them and then drill everything in place to put the urathan and river after great too
 
The windows are not permanently installed I used 50 5/32 Cleco Sheet Metal Fasteners to hold them and then drill everything in place to put the urathan and river after great too
hey mate, i installed those same windows, but i have some advice.

the first time i installed them flush like you have, but as you see they are quite inset... from the outside they sink right in and sort of look weird compared to factory, and on the inside they protrude a way into the cabin space. I wasn't happy with that.

so what i ended up doing was getting about 15x15mm (can't remember exactly, might have been slightly thicker) strips of square waterproof closed-cell foam, and I used stainless nylock nuts and bolts (and black nylon washers to separate from the aluminum) to evenly compress the foam seal so that the window exterior sits flush with the body... it looks heaps better and gives you 10mm extra inside. With this method I didn't even use any glue or sealant, the compressed closed cell foam is more than enough for waterproofing and when compressed it's very solid, and might even add some dampening and save the glass if you even have a branch whack it (only guessing!).

I used a white pen to mark the holes for the foam and then punched them to not make a mess of the foam by drilling them.

if all your bolts are the same length, you can measure nut position on the bolt to ensure the compression is even all around. with the nylock nuts free spinning inside, thieves can't unscrew them from the outside. paint them black after if you don't want shiny bits. But i recommend getting a dozen really long bolts, so fitting up to the right compression is easy, then once more or less in place, fill in the rest/replace with shorter bolts and compress precisely alround, that way your excess bolt showing inside is limited to only that necessary.

this also makes them easier to change in the future compared to riveting/gluing, which you are likely to do if this rig is a keeper!
 
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