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Your information on the steam port and other little items is great.
200 to 210 degrees is not at all unusual for a modern vortec and totally within spec. I throw my 2 cents in that anything below about 190 is too cold for that engine.
Any chance you can show some pics of the radiator installed? I'm working on an LS swap on my 60 and haven't gotten to the radiator yet. I talked to the folks at Ron Davis and they make a nice unit but it's pricey. I was thinking of looking at universal solutions like this, but haven't gotten around to seeing how it's going to fit/mount. I live in CO so with high temps and thin air I want to make sure I have plenty of cooling capacity when crawling around up on the trails.
I was talking about an Idle up for the motor, not necessarily the compressor kick on speed.
Also BTW HI!
And second BTW were headed to Crested Butte this weekend.... where we bumped into you guys years ago!
I think the biggest issue is that I've yet to find an agreed-upon temp for these motors. Some reliable sources say that the 180-200 range is where it should be, others say 200-220. I know i'm definitely in the cold right now. I'll be swapping thermostats soon now that I know my cooling system is up to the task.