Will do, I've only looked one place so far but have several other local places to check. Then I will go online if that doesn't work.
10 Minute Rear Shock Install
- Thread starter TheRhino
- Start date
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What is the maximum size for the hole/plug in the flat area of the rib in the floor? Yes, I am being lazy and not pulling up the carpet to find out until I get the shocks and plugs.
Take a look at some of the other plugs Toyota already used on your truck and see if there is one that will work for this hole size. There are a bunch throughout the truck on the floor, firewall, rockers and trunk, and one of them might be a good match.
After three hardware stores, finally found a plug solution I like. I got these at my local Lowes in the hardware section. They fit the 1.5" hole I drilled perfectly and I used a little RTV to make sure they are water tight.
Ha, I think those are faucet hole blanks. Just finished our bathroom and had to use a couple of them.
^^ LOL Hey if it works, it works! 
I just measured, and I would not go larger than 1 3/4" hole. The 1 1/2" hole I used was more then large enough to work with a socket for the top nut.
FYI. You need a 22mm *deep* socket to get the shock top nut off.
I just measured, and I would not go larger than 1 3/4" hole. The 1 1/2" hole I used was more then large enough to work with a socket for the top nut.
FYI. You need a 22mm *deep* socket to get the shock top nut off.
After three hardware stores, finally found a plug solution I like. I got these at my local Lowes in the hardware section. They fit the 1.5" hole I drilled perfectly and I used a little RTV to make sure they are water tight.
They are made in the USA too!! Beats China
lol
Oh yes, I was very proud of my little piece of $1.39 american made steel!
After three hardware stores, finally found a plug solution I like. I got these at my local Lowes in the hardware section. They fit the 1.5" hole I drilled perfectly and I used a little RTV to make sure they are water tight.
Should have used some plumbers putty instead of the RTV
Should have used some plumbers putty instead of the RTV
No not really
...For best results one should use AC insulation tape (the stuff around the AC lines where they go through the fire wall) and electrical KO seal(available 7/8"-4 1/2" dia). 
I was thinking of you 100 guys today and I measured a couple of hole plugs on my 80. 90950-01882 is one of the six inner rocker panel plugs on an 80 series. The hole ID is 1-1/8", and it's a rubber plug. I also measured one of the body mount holes. The ID is 1-3/8", and I think the part number is 90950-01557. This plug is a flexible plastic material. Hope that helps!
I'm not opposed to cutting holes, but would a ratcheting box wrench with a pivoting head make quick work of this without cutting?
with a pivoting head and extra long length it is doable but you may need a cheater bar to fight through the rusted threads. the nut is at an angle to the frame and it is hard to seat a wrench on it properly and hard to get even a 1/8 turn at a time. i had a rhythm going on mine but the nut was half seated and it eventually rounded off on me.
I dunno, but the impact fits nicely through the hole in the floor...
YES ! Flex head GearWrench. I want to say 22mm (or 7/8"). Soak the fasteners with PB Blaster ahead of time. Mine came off in a couple of minutes. No fuss, no muss.
I know I posted all this before. It's probably above somewhere in this same thread.
mine had a 19mm nut installed and the new oem replacement nut was 22mm.
With this option, how do you verify torque? I am thinking of cutting the holes not only to help me get my original shocks off, but to allow me to torque the nuts using a torque wrench and allow for easier future changes.