Oy, busted hub. Man o man, did a lot of reading on this.
It seems that warn and selectro/dualmatic hubs were the preference. Opinion varies, but they seem to be pretty solid.
https://forum.ih8mud.com/40-55-series-tech/167888-selectro-hubs.html
"I've heard the selectro hubs called "ejectro's" before. Apparently they shoot off the hub under force when they break!"
https://forum.ih8mud.com/40-55-series-tech/425401-selectro-locking-hubs.html
From what Ive seen, there were aisin hubs as well, but the jist is its hard to find for 76-78 for it i think? Has to do with the birfield joint and how far it extends i think. And something about the spline.
What I read:
WTB - Aisin Hubs for a '76 FJ-40 [Archive] - Rising Sun Member Forums
"The aisin hubs for 76-78 are hard to come by as they only came on fj55's. The 40's had drive plates or dealer installed selectros, or warns."
"Why not switch it over to a mini knuckle with mini birfs then you can run the short aisins."
"Good luck finding them... I'm not sure you can get the wide aisins (76-78). The mini/60 are rediculous in $ from the dealer."
"Mini-truck aisins and FJ60 aisins dont fit the early disk birfs. He would need the elusive 76-78 FJ55 Aisin hubs, or swap to Minitruck/FJ60 birfs."
http://www.risingsun4x4club.org/forum2/showthread.php?t=10247
"it sounds like your outer axle (birfield) is one of the long ones. What year is your FJ40? It sounds like you need to switch to a minitruck/'79 and up FJ40 birfield."
https://forum.ih8mud.com/40-55-series-tech/49307-76-78-w-longs-aisin-hubs.html
this was harder for me to grasp
""the shorter shaft of the longfield (relative to the 76-78 birf) is why you must also change to the Aisins....should be able to run the normal clip at the outer end of the long to keep it pulled into the brass spindle bushing""
Im a bit of a noob, so im just learning as I go and trying to keep it fun, and as long as I have Berta back together before the nice spring weather..then..success! Personally, Im not going to do *crazy* off roading, my fj is pretty original and cherry (2 different hubs is a FEATURE) and im going to do funner projects that are geared towards slow cross country camping trips (custom boxes/rollcage cabinets/tenting. I just need it to work, im not rock crawling (not yet anyhow).
Not sure my options, may just try and find a functioning selectro or dualmatic set and hope it fits. Parts hunting, whew! Any thoughts?
https://forum.ih8mud.com/attachment.php?attachmentid=160891&stc=1&d=1185330743