This is going to be a long post, with a lot of pictures showing incredibly tight clearances, about making 38’s work on a tall lift with existing
@landtank caster plates, correcting pinion angle (and not caster except that it follows), and asking a simple question to
@eimkeith:
Can you adapt a set of these brackets for zero forward shift of the axle and half the drop? I think a lot of people could and would use this.
As a bit of background, I have a prototype set of Landtank’s brackets from forever ago - these shift the axle forward and were designed for proper pinion angle in a 4” lift with a front DC driveshaft conversion, which due to the great fortune of Toyota using a broken back stock design, means the DC conversion increases caster and at that lift height it’s more or less in spec.
I don’t know my caste because I don’t care - AWD is non-negotiable for how I use my 80 and in that case you can’t just set caster, it is what it is with proper pinion angle. I set my toe myself in like 2010 (1/8” toe in for a 37” tire) and it has not seen an alignment shop since, nor will it.
I ended up with over rotation of the pinion downward with the prototype caster brackets, and we know how sensitive DC shafts are to pinion alignment, so I had vibes with the DC shaft as the pinion was a bit over a degree low. So I installed an OME bushings in each of the rear axle mount positions only, upside down so they would rotate the pinion up 1.25° (yes, reducing caster, it doesn’t matter). This aligned the pinion, but it also had the benefit of creating more tierod to arm clearance. It looks like this:
View attachment 2712711
With this setup, I have never had any clearance issue of any kind on 37s, starting on a 3.5” lift. The front coils are in their proper position (meaning the axle is), and I’ve also never had any unusual bushing wear (the OME are fine over a decade going) or flex bind beyond what these arms do naturally. We should note here that all caster plates are not created equal and they can do more than rotate the pinion.
So flash forward to now where I’ve gone to 38”
Patagonia MTs (same as
@GW Nugget) and just recently to the new Dobinsons 144/155 coils. My 80 is light, relatively, and I am sitting 26” center of hub to fender, no flares, wrapped around the tire, on all four corners. That looks like this:
View attachment 2712712
I am going to point out here that you cannot run this tire and actually wheel it with the axle any more forward than this. I have 5” of lift. I took these pics today:
View attachment 2712713
This is the tire just kissing the radiator core when it is stuffed like this:
View attachment 2712714
View attachment 2712715
I sledged my rear inner fenders back at the angle of how the tire turns in - I didn’t have any road contact but it was too tight for off-road hits while turning. There’s nothing behind that lower fender and they were happy to oblige.
Now to the key parts. We’ve already established that if there is a goal to run 38’s, and this is a big 38, and you have proper caster plates, then you can’t use a frame side drop mount that also shifts the axle forward. Not even a millimeter. I have 2” bumpstop drops up front BTW.
Going to post this and continue below, so give me 15 mins before responding.