Thinking out loud as
@grinchy brought up a topic I've been noodling on for awhile.
Sensor Lift and Harsh Ride
AHC is supported by two elements: 1) coil spring that is linear rate 2) hydraulic accumulator that is progressive rate. Combined would be overall progressive rate. The reason that some AHC sensor lifts ride harsh is due a few possibilities.
- Too much load on the hydraulic accumulator pushing the accumulator into a very high rate region (i.e. too much spring rate).
- Too much load potentially into bottoming out of the accumulator if worn.
- Too little droop travel and articulation
- EDIT: Too much weight or sensor lift in combination with above.
Counterintuitive, but because of #1, adding pre-load to the linear spring may help actually soften the overall AHC spring rate improving ride.
Long Travel wants Lower Spring Rates
Adding pre-load to the stock AHC springs, front or rear, is potentially a better solution than increasing spring rate with aftermarket springs to address load. The premise is long travel suspensions work better with lower rates springs to maximize articulation. The focus on spring rates is often to support a load. I think it's intuitively understood that higher spring rates can limit compression. But it's just as important to consider rates and how they effect droop travel. A higher spring rate coil spring gets unloaded far quicker in droop travel which may also limit articulation in that direction.
As an example, assuming stock 105 lb/in rear springs. Let's assume at neutral ride height, a coil is supporting 600lbs. By definition, that would be compressed a bit more than 6". For every 1" travel in droop, the spring will push back with 105 lbs less by definition.. So say 3" droop, and now the spring pushes down with 285lbs at that extended position.
Doing the same math for a higher rate linear spring, let's say something at 150 lbs/in. At neutral ride height, supporting 600lbs. After 3" droop travel * 150 lbs/in, it's only pushing down with 150lbs of force at that extended position.
Trying to convince long travel peeps to stay with soft coils! If there are load concerns, use pre-load rather than higher rate springs.
EDIT: That said, if you really have that much more installed weight, some increase in spring rate may be called for, balanced with above.