Cowl sealant. What to use... (1 Viewer)

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Working on the cowl of my ‘77 resto and I’m scrapping out all the old sealant in the cowl to remove any hidden rust. What’s the proper replacement sealant, and where can I find it? Any suggestions appreciated.

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That product Rocky mountain posted looks good. I just did the same thing to my '77 and used the 3M self leveling seam sealer. Only down side is the need to buy or borrow the 3M dual cartridge gun (about $35). It is trick to get a good job and I recommend taping off the edges of the seam to make clean up easier. Use rubber gloves.

GA Architect did a photo step-by-step on his cowl job. Good Luck!
 
I’ve been known to loan out that applicator gun for the SEM and 3M dual mix cartridges.

It’s on loan right now as we speak.
 
Hmmm, I think I had better do something about this too..
I read with interest...

Gaz..
 
Yeah, don't use self leveling seam sealer on vertical surface. It'll just run down. I'd use the brush on or cartridge type seam sealer.

A tip - just like bathroom caulk, I'd put masking tapes on both sides as close to the seam as possible, then apply your sealer. After that, while it's still wet, use your gloved finger dipped in acetone/paint thinner and smooth out the sealer. Then remove the tapes before the sealer dries.
 
Yeah, don't use self leveling seam sealer on vertical surface. It'll just run down. I'd use the brush on or cartridge type seam sealer.

A tip - just like bathroom caulk, I'd put masking tapes on both sides as close to the seam as possible, then apply your sealer. After that, while it's still wet, use your gloved finger dipped in acetone/paint thinner and smooth out the sealer. Then remove the tapes before the sealer dries.

X2
 
So my question is this... It appears the sealant Toyota used wasn't smoothed out, basically just beaded into the seam. Why would you want to smooth it out, and if so, how smooth?

I was planning on digging out the old sealant from the entire cowl, inside and out. Was a single tube sufficient to reapply all the sealant in its entirety?
 
So my question is this... It appears the sealant Toyota used wasn't smoothed out, basically just beaded into the seam. Why would you want to smooth it out, and if so, how smooth?

I was planning on digging out the old sealant from the entire cowl, inside and out. Was a single tube sufficient to reapply all the sealant in its entirety?

Good luck getting a perfect bead in there! I’ve done it a bunch of times and every time I do it I try to get a perfect looking bead and every time I just end up wiping it with my finger to smooth it out because it looks better.
 
I used two types of 3M; one was the self leveling and the other was more like caulk and didn't run. Working time is very short and I too used my finger (inside my glove) to smooth the bead otherwise it would look like a dirt dauber did the job.

I can loan out my new 3M dual cartridge gun to a fellow mudder if needed and return it clean and promptly after using it. PM me if interested.

Edit to add: I too used a pick to clean out the old OEM sealer and then primed the area to meet the 3M instructions to apply over a primed surface. I also calked all the other joints on the truck the same way and used three packs (about $27 each) of the self leveling and one of the non-self leveling. TIP: Get everything ready before starting as the product will harden in the mixing tube in about 5 - 8 minutes and then you need to install the spare mixing tube included in the pack to finish.
 
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I used two types of 3M; one was the self leveling and the other was more like caulk and didn't run. Working time is very short and I too used my finger (inside my glove) to smooth the bead otherwise it would look like a dirt dauber did the job.

I can loan out my new 3M dual cartridge gun to a fellow mudder if needed and return it clean and promptly after using it. PM me if interested.

Edit to add: I too used a pick to clean out the old OEM sealer and then primed the area to meet the 3M instructions to apply over a primed surface. I also calked all the other joints on the truck the same way and used three packs (about $27 each) of the self leveling and one of the non-self leveling. TIP: Get everything ready before starting as the product will harden in the mixing tube in about 5 - 8 minutes and then you need to install the spare mixing tube included in the pack to finish.
Great info but with that being said, I’m interested in doing the sealer myself so I know it’s done right. But I’m also having it painted professionally, and there is the problem. I wasn’t planning on stripping the entire rig of old paint, just the areas I’m working on so it’ll have to be chemically stripped or blasted prior to paint. Will the sealant hold up to that? Kind of a chicken or egg first scenario.
 
My buddy hydro blasted my '77 and the OEM caulk held up OK. After it had been dug out and the new 3M applied I went back bead blasted some of the areas I had sealed to clean up some stubborn paint left over from the hydro blast and the 3M held up fine with no issues. I even sanded over it with 600 and 800 grit without any problem. Needs to cure before abusing it though.
 
Sand blasting can warp your sheet metal due to the heat generated by the sand blasting which is why I hydro blasted mine using glass beads and water. The process is quick and cool so no warping. Suggest you check it out. Took 12 bags of glass beads to do mine including all the bits and pieces.
 
X2 for the hydro blasting. Works really well and easy on the panels.
 
Additional info on the 3M products I used; 3M-08307 Self-Leveling Seam sealer for the horizontal surfaces and 3M-08308 Heavy-Bodied Seam Sealer for the vertical surfaces to prevent sag and running of the sealer.
 

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