Builds Almost beautiful HDJ81 (1 Viewer)

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So quite a bit happened this winter with stuff breaking etc. Put about another 20k miles on her so I guess something is bound to break. Plus I have to admit that I was not frequently greasing my joints etc. Drove down to Miami for the birth of my niece. As I was driving around Orlando the vibrations grew and all I thought to myself was man Florida has some s*** roads. Then I thought why are these Floridians (notoriously crappy drivers - except any Floridians who see this post) not slowing down with these corrugations in the road? I let off the throttle and the vibrations stopped. Crap!! It's me. Right at this moment another built cruiser with his thumb up out the window passed me. I temporarily forgot about my problems trying to check out this cruiser when I realized that at higher speeds the vibrations stopped. So I kept going and made it to Miami. Thanks to the help of the guys on here, I got all the parts I needed to rebuild the driveshafts. It was at this precise moment that that I came to a profound realization. I FU***NG HATE U-JOINTS!!! The Toyota versions, I hate especially. I ran across this youtube video of a Malaysian mechanic making quick work of dismantling these suckers and that worked for me, so right now all is good with the world. When driving around Miami with the front driveshaft out and the center locked, it was like driving a different car. The sluggish overweight cruiser sprung to life and now I "need" a Marks part time kit. I must have it. And so the list of wants, needs and must haves grows faster than my wallet can support.

Throughout ownership of this cruiser I would have to put it on a charger or I would get stranded needing a jump. My windows were slow and my wipers would slightly stutter at slow speeds. I just accepted it and dealt with it. Its something you learn after being married for 20 years. I had a spare battery in the back and would just give myself a jump when needed until one day in front of a Petco. I jumped in, turned the key and the truck let out a pathetic farting sound. I open the trunk only to remember I took the battery out. Crap again. Good thing I was only a mile from home. I walked home that day to get the battery and come back to jump the truck and drive it home. Im a middle aged skinny guy. I was not built to carry an AGM battery a mile. After a mile of bitching and moaning to myself in my head I decided to put the multimeter to good use. I collected all the data and soon realized that I was about as useful as tits on a boar. Im no electrician.

Time to get the best education I never paid for on youtube. It turns out that I have quite a few choices of alternators. The Tercel, Paseo, Supra and the FZJ80 all use the same mounting types. Good to know. The original alternator died on me and I got a second hand Tercel alternator and I have a FZJ80 alternator around. The difference was the plug on the rear of the alt. Mine needing round and the FZJ80 being oval. Armed with the knowledge gained from Youtube I dissected all three alternators measuring all sorts of stuff I did not understand and still don't. I put all the components aside that measured within spec and threw the rest away. I wound up with the body and stator of the FZJ80, the rectifier from the Tercel and my original voltage regulator. Put it all together and I was quite pleased with myself and had a celebratory cigarette and beer.

The next morning came around. I popped the hood and peered down in the area where the alternator sits under the AC compressor and all the hoses attached. Now I additionally have intercooler components with hoses. Access from the top was a no go. So under the cruiser I went. Steering components as well as intercooler components were in the way. Also no go. Then it started to rain. This was going to be a fun day.

All that's left for me is to remove the AC compressor which I did not appreciate cause that was quite a bit of work to install. And even with the damn compressor out of the way accessibility was not great for me because of the height of the vehicle. Insult to injury the wife would come out and laugh at the sight of me squatting on my front bumper cursing every time I dropped a bolt or tool. Incidentally, the neighbors found it amusing. FU**ERS!!

4 hours later everything was buttoned up. I started the motor and grabbed the multimeter in anticipation of seeing something around 14.5 volts and I would prance around gleaming with pride at the accomplishment.

And then............ 11.9 volts........CRAP!!!

There comes a time in a mans life where he must concede and retreat to preserve his sanity and grab a bottle of Scotch and just wallow in his misery of having to hire another man to do a mans job. I had failed. I put the charger on the battery, closed the hood and called it a day.

The next morning came around and it was time to do some errands. Unplugged the charger, closed the hood and I was on my way. But something was different. Very different. My widows were fast in opening and closing. My wipers did not struggle at all. I looked at the gauge cluster and the volt needle was pointing up higher. My cruiser acted like it just got some viagra. Everything in there just worked. I mean everything!! I got back home and pulled out the multimeter which I had shunned because it was the bearer of bad news the night before. Today it read 14.7 volts. Holy s***!!! It worked.

So its day two today of everything working and I am still weirded out by it. I guess not knowing why everything started working is almost as bad bad as it not working at all.......

The good thing: Now that I don't have to fix stuff anymore its time to get back to modifications :flipoff2:
 
Oh. This is what the cruiser looks like from the front now:

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Great story!
I'm a huge fan of the alternator fairy!
She gas also helped when brake lines have failed....
 
The glow system draws HUGE power when the engine is cold, that might account for the lower initial readings you were getting for alternator output if the 2nd test was with the engine warm.
 
The glow system draws HUGE power when the engine is cold, that might account for the lower initial readings you were getting for alternator output if the 2nd test was with the engine warm.

Threadjack! How long does it usually run? I have the Wilson switch setup and wondee how long to hold the button for...
 
Love the thread! Jelly of the diesel!

Very entertaining and lets me know I’m not the only one with a temperamental 80
 
Threadjack! How long does it usually run? I have the Wilson switch setup and wondee how long to hold the button for...

Thats a loaded question lol. The length of the glow depends on the temp of the engine with the Toyota "super glow" system. It's multi stagle, with full strength only for a few seconds (if that when warm) followed by up to a couple minutes of dimished voltage at the plugs. There's a couple different relays and resistors involved.

If you want your head to hurt, read this
 
Threadjack! How long does it usually run? I have the Wilson switch setup and wondee how long to hold the button for...

X2, runs at full strength until the dash light goes out, then at a lower level until coolant temp comes up to a threshold. Makes the power window REAL slow in the winter, to the point it was hard to get them rolled back up when leaving my work parkade. Webasto solved all that!
 
I just realized something. I am a damn masochist!! My supposedly twisted mind keeps wanting to torture myself. I keep forcing myself to do 🍌🍌🍌🍌🍌work even though I am not even qualified for 🍌 work. Two PO's ago the AC in the cruiser crapped out. Instead of leaving it as is, he decided to tinker. Maybe he was a masochist also. Instead of fixing s***, he decided to just start ripping stuff out. All the refrigerant lines as well as the guts to the console fridge. But he left the seized compressor in there. So I have been slowly sourcing all the hem lines to get the AC and fridge back up and running. This is the second summer without AC in the cruiser and I am determined to make it work. I believe I have all the parts needed now to make it all work.

Ran into a snag :bang: There is the RHD/LHD thing again. Bloody hell!!!!!!! The saga continues.....

RHD fridge tray:

Subtle differences that mean a whole lotta cutting and modifying.

The first step was to get all the electronics of the fridge in order. Do I have all the connectors/sensors wires etc? Do they work? SUCCESS!! Part one accomplished!

Fridge guts:

The next step is to get all the refrigerant lines hooked up, flushed and filled. Fingers crossed.

So i want to remove my refrigerated center console but keep my AC working, do you know what you had to do to the AC lines to get it going again?
 
So i want to remove my refrigerated center console but keep my AC working, do you know what you had to do to the AC lines to get it going again?
Removing was quite easy. Its Teed off in the engine compartment. Its just a matter plugging them off. Removing the lines that run under the truck is a whole other issue. Total pain in the ass!! It involves removing a whole lotta stuff.
 
Today is a happy day. After bugging Craig from Redarc for 2 years straight I finally received a USA model Redarc manager 30. Its quite a remarkable piece of equipment that deserves its own writeup. UPS finally delivered a box:

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Finally I can mount the Solar panel to the RTT:

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I have been thinking about the battery situation for a long time. For a while I had my mind set on LiFePo4 batteries but they only accept a charge between 32F and 113F. Outside of that range it will not charge. Being that I like to play in the dessert and in the snow it wound up not making much sense. The whole point of adding solar is for it to charge while parked. Plus the cost is very high on those things. Instead I went with these. I may have over done it just a tiny little bit:hillbilly: 190AH per unit. The form factor is great and takes almost no space. I wonder how much power is too much?

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Great Odin's Beard, is that really 260 pounds of batteries?!
 
I finally got the combiners for the solar panels as well as various fuses etc and decided to ghetto rig the entire system on the deck just to see what goes where and what kind of wiring i will need. This is in preparation for mounting solutions within the vehicle which I will most likely start tomorrow.

At first the Manager 30 seems complicated but it surprisingly straightforward to hook up. To program it, you don't even need the manual. Just follow the prompts on screen. And after that, the thing just works and does its thing. Whats cool is that even if you are plugged in it will take all the juice produced by the solar panel and put it into the battery. They call it green energy priority.

The Manager 30 is a lot of things:

1. Its a DC to DC battery charger, meaning it charges the aux battery when your main battery is full
2. It houses an inverter so that you can plug in the vehicle to shore power and it converts the 110v to 12v just like an RV.
3. Its a battery isolator so it will not leave your stating battery to low to leave you stranded.
4. Has a built in high quality MPPT solar controller
5. It has an automatic load disconnect controller. I will add non critical loads to this.
6. Its a great Battery monitor and management system.

While the price is on the higher side for the item, when you look t the above combined, it becomes very affordable and way easier than buying all the separate components.

I for one, can't wait to get this thing in the vehicle for the next trip.

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One day you are sitting on your deck looking over at your Cruiser contemplating what to do next. Not that I don't have a list 10 pages long already. I just don't know where to start. Then the thought came into my head on how nice it was to drive the cruiser without the front drive shaft attached. Marks part time 4WD. I need it. Off to the computer to see who carries it. Bam!! Cruiser Outfitters. Where are they located? UTAH? Really? I love Utah!! The next thing I know Im telling the wife that I need to go on a "little" Road trip. Packed up some tools and off I went to the store. @NLXTACY thought that I was crazy offering to drive to him to get measurements taken for parts. Well as it turns out he was absolutely correct. I am a bit of a nut job!

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So the trip to the store started. I should have turned right at some point into Utah but for some reason I did not. Must have been the news of desert blooms so I just continued and wound up at Lake Tahoe. Turns out it was the perfect time to be out there. Absolutely gorgeous time of year to be out there. Got caught in a blizzard one evening. Some tire chain checkpoint. It was fun watching all these people get turned away. The fire dude points at me and just waves me through. Down the highway I go. I don't think I will ever see another highway that empty again. The yellow light force lights up front made for excellent visibility in the snowy conditions. I have some videos which I will upload later.

The next morning at lower altitudes there was this:

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Just clear blue sky and snow along with a helping of mud. I have to admit that I did not entirely h8 that mud :hillbilly: After a few days of visiting a couple buddies and enjoying what the area had to offer, I headed east to Sandy Utah. After all this was a quick run to the parts shop. Timing was not quite on my side as I would arrive after Cruiser Outfitters had closed so I made a stop on the highway rest stop and woke up at Bonnevile Speedway rest stop.

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I gotta say that as far as rest stops go, this is quite a nice one to wake up to!! This time I timed it so that I would arrive at the shop for opening and it was perfect. There was no mistaking which building was Cruiser Outfitters. In the front was a great assortment of Cruisers. Almost like a mini car show. I loved it!! I wound up buying a bit more that I originally intended. Full front and rear axle rebuild kits as well as all seals etc for the transfer case as well as a part time 4WD kit. These guys really know their stuff!! I was especially pleased to find that they are very knowledgeable in diesel parts also. I could not be happier. I missed Kurt as he was in Moab for the Easter Jeep Safari.

Next step was obvious!! Crash the Jeep party in Moab with a built Land Cruiser :flipoff2: And off I went!! Totally worth it!!! Spent the day cruising around a few trails. My soul was filled with gladness.

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I have never seen so many trailers and Jeeps in my life!! While there were some impressive rigs out there, for the most part it just looked like quadratec and JC Whitney catalogs barfed all over Moab. A Jeep is just a downpayment for all the parts and accessories you need to buy to make it somewhat okay. It was funny to be parked at the Moab Diner and watching the Jeep guys admiring the Toyota. They have a lot to say about 4runners and Tacomas but they sure as s*** can't talk smack against a Diesel 80 series. The rest of the day was spent wheeling around and just soaking in the beauty that is Moab. There was one creek crossing that had kids in it and they asked for waves, so I gave them waves. Even turned around and gave the waves again. Funny thing is that at one point turning, I wound up in a sand pit. Of course a Jeep guy rolled down his window and took the opportunity to laughingly tell me that I may be stuck and that they will gladly pull me out. My words to them. "Biatch!!! This is a fu***ng Land Cruiser. They don't get stuck! Plus Im still in rear wheel drive high. Please move that Heep so I can back out!!" And I easily backed out. Those guys were just dumbfounded that I was not in 4 wheel low :cool: That certainly was a good moment for me.




On the way off the trails I made sure to obey the speed limits etc and then it happened. A few hundred yards away I see an 80 series driving down the main road and I gunned it. Diesel roars to life while farting black smoke. My smile is ear to ear. That was short lived. Blue lights immediately. I put on the hazards pull over turn off the car and wait for the officer. He walks up to the wrong side of the car then to the right, I tell him about the conceal carry etc and then he was like "I was watching you come down at 25mph and you were doing so well obeying all the laws. Then you just exploded like a terrier that just spotted a squirrel." Lucky for me, he understood the emotions that were going through me at the time and the result was just a warning.

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All is well in my world. I started heading to to the i70 into Colorado. That was a great test for the new intercooler. For the most part on the trip I was doing between 70~85mph and my EGTs never ran above 900. On flat highway at those speeds I would hover around 830F. I went up the i70 generally at 65mph or higher. The last time I went up this pass I was doing under 30mph. What a huge difference from then to now. The Cruiser is growing up!!

All was beautiful until I passed Denver. How in the hell did this place go from pristine beauty to looking and smelling like Newark, NJ??? But that was soon forgotten as I got into Kansas. I am not a fan of Kansas at all.

All in all it was a great trip. The Cruiser held up really well and beat my expectations. As I am typing this I just realized: OVERLAND EXPO WEST............... Woohoo!!!! Roadtrip...........
 
quick question about your process when painting your truck. you sanded the primer, but did you do any sanding after the color coat or the clear coat. about to repaint my hood the same way and was trying to get all my ducks in a row. thanks.
 

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