Installed some lighting for the camp kitchen last night. We cook on the tailgate because we’re still just lowly “car campers” and not overlanders. Or at least that’s what we’ve always called it since before overlanding was a term that refers to car camping. The power feed is from an aux fuse panel on the driver side kickplate and then run inside the factory split loom to the back. I wanted it fused upstream in case anything happen to that wire on its way to the back. More protection not less. There’s a waterproof bus bar for positive and a non waterproof bus bar for ground mounted on the back of my cargo panel providing distro. Ground to the body runs under the wheel well cover to a rear seat hinge bolt.
I found fishing the wires through the hatch impossible so I discovered a trick: fish some washer hose first, which goes through the passage in about 30 seconds, and then run the wire through the middle of the hose. I also found that doing it in two stages worked best. Get the hose/wire thing through the first bend, pull the wires all the way through, and then go through the long side passage and bottom corner. One of the body hole plugs needs to be removed for that. I came up and out of the lock mechanism hole because I don’t have the little bezel and I was gunshy on drilling holes in the metal. For what it’s worth this thing was rust-proofed in the 80s with what seems to be cosmoline. It’s inside of every body panel, and while I’m happy about it, it does make fishing wires much more difficult - they get stuck on the waxy/gummy cosmoline.
Fishing expedition step one:
Fishing expedition step two showing the wire coming through:
Double sided tape holds the lights to the weather strip. I figure they have less of a chance of being smashed by cargo there, since the weatherstrip sits back from the metal.
Bunch of Blue Sea stuff mounted on an ABS board. That is mounted to the cargo panel via standoffs that I made with hardware from Belmetric. The final contact points at the board are neaoprene washers. Whether that’s actually going to dampen vibrations, I don’t know. Placement has to be just right to fit in between the body work supports.
You can see the switch for the lights here below a USB charger I also installed. The USB charger shows voltage and it fluctuates rapidly despite the same unit up front on the dash being rock steady. Maybe I got a bad one. You can also see the heads on the stand-off bolts - I didn’t want anything that would catch on cargo. (The switch will get ripped off - it’s something I had on hand and I’m ordering a near-flush domed push button to replace it).
The power feed and distro system will allow me to branch out and provide electrical for pretty much any future upgrade I want to do, like maybe a fridge. But for now it’s done!
***oops, photo of the front of the panel was before getting the switch installed. Here’s showing the switch that will for sure get snapped off at some point: