To Drive or Not to Drive: That is the Question... (2 Viewers)

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Noticed that the engine belt was really wiggly when running. Stopped the engine and checked it.
The belt is being chewed up really significantly and is at the point of failure. I am thinking this could be due it being too loose. Also, it has "teeth" on the inside. Shouldn't the belt be a solid one? Any ideas?
Also, this belt doesn't seem to tighten too well. Previous owner, my friend, said it threw the belt before while he was driving it, so he measured it with a string and went to a car parts place. I am thinking it may be too long an thus not able to be tightened correctly.
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I have this spare, but it's not OEM-just got it after measuring around the pullies with a string. I was in a hurry and just realized I gave the person the measurement, but that was including the old belt being on, so my spare may be an inch too long. If that's the case, it will be even longer than the messed up one is has now.
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I am seriously considering removing the Vintage Air unit. It worked fine when it worked-leaked out the "Freon" though, about a day into the trip. I know that's fixable, but not sure if I should keep it on.
On the plus side: it provides nice cold air.
On the negative: it makes me use a non-OEM size belt, and robs power from the engine (?).
Since I am planning a tear down and rebuild (not the engine), maybe it's just as well to remove it, pack it up, and reinstall it later?
Also, I am seriously considering one of those 12 volt undermounted AC units. This would serve to cool the cab, and also the box on the back. The truck being so small, I could probably also cool a tent addition! Being 12 Volt, I wouldn't need to use engine power tto run the AC pump.


I could also just get a correct sized bvelt for use with the AC and use it for now, until I start the rebuild.
When the ac is switched off, the clutch should disengage and not use any power.
The teeth should be fine; gives more flex, but you need the right length.
Have you measured it with the alternator fully retracted?
 
When the ac is switched off, the clutch should disengage and not use any power.
The teeth should be fine; gives more flex, but you need the right length.
Have you measured it with the alternator fully retracted?

When I was in Roswell, on the way here during my initial trip, I noticed the belt was somewhat loose-jiggling a bit when under power. I Used the AC pump to tighten it. The wiggle went down but it still wasn't taught like I figured it should have been.
I will have to cut this one off and measure it, then compare it with the one I have as a spare.
Will also check the alternator as, now that you mention it, I realize was probably the original way to tighten the belt-since the AC is aftermarket.
 
Working on replacing the fan belt on the HJ45.
The only adjustment I can see is moving the AC compressor, and this is maybe an inch of movement. The AC compressor is mounted to the alternator, and the alternator moves a little as well, but only along with the AC compressor. The bolt for the alternator pivot-at the bottom-is loose. Not much movement at all.
The brackets for the AC compressor are obviously rigged, but also pretty crappily done, with uneven cuts etc.

Debating whether to remove the AC.

Thought of bypassing it for now, with the original length belt, but then I won't be able to adjust it at all, as the alternator moves along with the AC compressor, but only about a 1/4 inch since its at the bottom of the movement arch. Seems like removing the AC compressor would allow true adjustment.

I could make new brackets, but my shop isn't ready and my tools are mostly in storage.

Additionally, I want to put in power steering, and I don't think both the AC and power steering are going to work together.

Seriously considering swapping in a 1HZ, the more I ponder this. It is more powerful, has a turbo, is very robust, and will have mounting points for the AC and power steering.

So maybe I should remove the AC, carefully pack it up, and then reinstall it down the line when the swap is made-unless the 12V under-mount AC winds up being the best deal overall.
 
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Looking at the photos above, seems like if I remove the AC compressor, the alternator will only have one point of attachment, since the bracket was likely butchered to make the top ones. Not sure what to do.
Removing the AC compressor will still leave me unable to drive until I can find a bracket for it.
Does anyone know if the OEM bracket has an adjuster?And where to find one?
 
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I guess part of the question is how well aligned is the AC pulley with the others?
Looking at how hacked around it is, I might also be inclined to remove it, especially since the AC gas is already lost (not something you want to purposefully vent into the atmosphere given the climate impact potential).

The stacked washers is obviously a spacer to try and align it. Maybe you can use what you have and fettle it a bit to improve alignment overall in the short term. A steel rule on the pulley faces will help to check.

Maybe you can't make a perfect new bracket without your new shop built, but you can probably do better than what's there.

I can see that the adjustment bolt is barely engaged in the nut (3rd pic) for example - you might find a longer one if you choose to keep it.

This is what my adjuster looks like for reference.
And yes, there should be a thermostat under that cover, although mine was empty when I opened it (now it has the right thermostat and is painted shiny black).

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As far as guestimating the belt length. I've had better success cutting a belt and using that as a guide vs the rope.
Yeah I was thinking of cutting the old, worn our belt, measuring that, and getting one maybe a little shorter, since it was never really taught.
 
I guess part of the question is how well aligned is the AC pulley with the others?
Looking at how hacked around it is, I might also be inclined to remove it, especially since the AC gas is already lost (not something you want to purposefully vent into the atmosphere given the climate impact potential).

The stacked washers is obviously a spacer to try and align it. Maybe you can use what you have and fettle it a bit to improve alignment overall in the short term. A steel rule on the pulley faces will help to check.

Maybe you can't make a perfect new bracket without your new shop built, but you can probably do better than what's there.

I can see that the adjustment bolt is barely engaged in the nut (3rd pic) for example - you might find a longer one if you choose to keep it.

This is what my adjuster looks like for reference.
And yes, there should be a thermostat under that cover, although mine was empty when I opened it (now it has the right thermostat and is painted shiny black).

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Thanks for those pics: helps in thinking out the solution!

I am now thinking, at the very least, to make a bracket which keeps the alternator and AC pump separate. I also thought of changing the pulleys to double-belt configurations, so I can run a separate belt between the alternator and AC pump. This way, failure of the AC belt will not affect the rest. However, that would likely be a PIA replacing both he alternator and AC pump pulleys with double versions-if that's even possible.

Gonna have to think this through a little.

Only other vehicle right now is my FJC, and my wife is using it for work (I'm working from home right now) so will have to go to the storage tonight and get my welder and some tools, along with a few steel scraps, to make a bracket tomorrow.

Let's see what I can conjure up. If it gets too complicated, I'll just remove the AC altogether, pack it up, and save it for when I start the resto-mod.
 
Just remembered!!!
As I was driving through the Great Smoky Mountains a few weeks ago, I heard this loud clanking sound under the HJ-like something metal tumbling. I turned around and found this (the bottom adjustment bracket) sitting on the road:
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The top straight bar was in the HJ. I think for the battery hold-down. Not sure.

I thought I had just run over it, from another vehicle, but collected the piece just in case.
Does this look like it could be the bracket for the alternator? It seems to be deformed on the cut, but that can be fixed by heating it up and straightening it.
If it isn't from the HJ, I can likely use it anyway.

And here's the belt that I took off.
IMG_3178.jpg



Pretty messed up.

Wondering what caused this: misalignment of the pulleys? Not being tight enough?
 
Working on replacing the fan belt on the HJ45.
The only adjustment I can see is moving the AC compressor, and this is maybe an inch of movement. The AC compressor is mounted to the alternator, and the alternator moves a little as well, but only along with the AC compressor. The bolt for the alternator pivot-at the bottom-is loose. Not much movement at all.
The brackets for the AC compressor are obviously rigged, but also pretty crappily done, with uneven cuts etc.

Debating whether to remove the AC.

Thought of bypassing it for now, with the original length belt, but then I won't be able to adjust it at all, as the alternator moves along with the AC compressor, but only about a 1/4 inch since its at the bottom of the movement arch. Seems like removing the AC compressor would allow true adjustment.

I could make new brackets, but my shop isn't ready and my tools are mostly in storage.

Additionally, I want to put in power steering, and I don't think both the AC and power steering are going to work together.

Seriously considering swapping in a 1HZ, the more I ponder this. It is more powerful, has a turbo, is very robust, and will have mounting points for the AC and power steering.

So maybe I should remove the AC, carefully pack it up, and then reinstall it down the line when the swap is made-unless the 12V under-mount AC winds up being the best deal overall.
A 1HZ doesn't have a turbo as standard. If you want a turbo DI engine of that generation you want a 1HD-T or -FT
 
I would think the the 1HZ has a lot more power than the 1h though, so maybe turbo is not necessary for me.
 
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I would the the 1HZ has a lot more power than the 1h though, so maybe turbo is not necessary for me.
A 1HZ does make a lot more power than the H, but IMHO the turbo engines are no less reliable, similar work to swap and so much more drivable, especially at altitude.

A 1HZ is still slow, a 1HD-T in stock form is quite bearable, and with a few minor tweaks such as a 3" exhaust, reasonably snappy for a heavy truck like a cruiser.
 
A 1HZ does make a lot more power than the H, but IMHO the turbo engines are no less reliable, similar work to swap and so much more drivable, especially at altitude.

A 1HZ is still slow, a 1HD-T in stock form is quite bearable, and with a few minor tweaks such as a 3" exhaust, reasonably snappy for a heavy truck like a cruiser.
Thanks again!
Now, to search for a 1HD-T; at least to make plans. Hopefully not too pricey and not too difficult to find!
 
Thanks again!
Now, to search for a 1HD-T; at least to make plans. Hopefully not too pricey and not too difficult to find!
Pretty sure @chapel gate had a 1HD-T or -FT for sale the other day.

For swaps into a 40, @crushers used to make engine mounts, I think he still does, and you'll need a HZJ75 bellhousing etc to mate the 1HD# to a H55 gearbox - the H151 that would have come behind the 1HD-# (unless it was an auto which is a different can of worms) will require major floor pan and transmission tunnel surgery to fit into a 40, the H55 isn't as strong as a H15# but should hold up fine behind a lighly modded engine with a sensible driver. (My H55 has spent over 10 years behind a blown and reasonably non-stock 3F-E in a heavy 60 with little complaints, but ensuring not to load it up in 5th gear)
 
I'll check. Also see a good amount on alibaba, if that's a reliable source, don't know.
Sorry, added a bit more to the last post - hit the send button too early.

I'd avoid Alibaba personally but others may have had good experiences.
 

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