I give up! In the past year I have:
- Replaced both hubs
- Replaced one outer CV axle, the other has good splines
- Pulled the chassis from the truck and removed everything from it.
- Replaced all driveshaft u-joints
- Had lockers installed in both diffs and backlash adjusted to within spec
- Replaced ALL bushings. Literally all bushings that are on this truck, including front & rear control arms and front diff bushings.
- Rebuilt the front axles - all bearings, etc.
I still have the clunk. Unbelievable! It's subdued but it's there. Both R to D and letting go of the accelerator and stepping on it again.
The rear control arm bushings were pretty much destroyed. Same for the front diff ones. But it's not them.
I have a spare CV, but I am not going through the trouble of replacing the other one to test this.
I give up. You can't fix the clunk.
This is the first reply from someone who personally tore the entire truck apart and rebuilt it and is tapping out to fix the clunk.
I'm with you brother, to hell with the clunk...just drive the truck until it blows up.