The magnificent roofrack build thread

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Grrreat build.
Best rack ever seen.
How much each? Sans electrics.
 
That's fantastic. I wish I had the skills and means to do that. Thanks for posting.
 
uHu; Frode nlck?
 
If you weren't so far away in the fjords, I would have come over to "inspect" the work. When will you test the RTT?
 
Schemtics for the electrics for those of you who are interested.

Mad MSpaint skills :banana:
Koblingsskjema.webp
 
uHu; Im thinking of going to this years annual NLCK meeting, so maybe we will meet up there in june
 
Pictures of switches, worklights and reverse lights
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DSC_0450 (2).webp
 
The Rigid industries Dually led lights was truly impressive.
They light up with about the same intensity as the high beam, but the pattern is much wider/higher, this alowes me to view further and wider, wich is great for spotting deer in the roadside.

First pic: Driving lights.
Second pic: High beam.
Third pic: Leds facing forward.
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High beam and dually's.
(crane is 85+ meters away)
DSC_0474.webp
 
For those of you who might be wondering the outer measurements are:

Lenght: 224cm (88.2")
Width: 136cm (53.5")
Weight: 26kg (59lbs)


Material used:
(These figures is what i used, including cut away).
Aluminium 6082-T6 tube 32mm X 3.5mm = 25m (main rack)
Aluminium 6060-T6 tube 25mm X 3mm = 3.5m (basket)
Aluminium 6082-T6 bar 120mm X 10mm = 1m (roof mounts)
Aluminium 6082-T6 bar 40mm X 4mm = 0.5m (light mounts)
Aluminium 6060-T6 90 degree bend 25mm X 2mm = 4pcs (basket)
Aluminium 6060-T6 90 degree bend 32mm X 3mm = 4pcs (main rack)

Front facing lights and removable piece of the basket are monted directly to "frame" with gavanized M8 bolt (8.8) in helicoil threads.
Helicoil threads are really strong, if overtightening you will break the bolt before the threads or aluminium give in.
 
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Trapper; The rack is made of a seawater resistant alloy (AlMgSi type), much used in the maritime industry (fishing boats, aquaculture, ships) and this stuff really holds up to the elements.
It will in time oxidize to a conform non gloss grey finnish (thats why i polished the welds, as rough surfaces tends to oxidize slow and unewen).

The lack of paint means it will take hard use without any scratchmarks to worry about, and this is why i chose this material. That said, it would have looked better in black (to match the tinted windows, wheels, snorkel and sliders).
This kind of aluminium is not easy to apply paint to as its surface is somewhat "fat" and it tends to oxidize under the paint, thereby releaseing it.
Eloxsation/anodization would be a great alternative, but somewhat expensive for such a large part.
 
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Super nice fab up job. What are the small lights on the side?

Thanks, Pat

:beer:
 
what king of mounts are you using for the LED's and where did you get the lights?
 
Very nice rack! Plus, I really like the idea of work lights! I have, on more than one occasion, had to try and set up camp by moon light and having work lights would have made it much easier! Great idea!
 
Bring your dog in when it's that snowy! :santa:
 
Bring your dog in when it's that snowy! :santa:
Dog just gets happier and happier down to around -40 celcius
Indoors is no place for my hardcore swedish moosedog.:cool:

Summertime on the other hand, is hard on the dog when temperatures go past +20c
 
Super nice fab up job. What are the small lights on the side?

Thanks, Pat

:beer:

Small lights on the side are Vision-X solstice solo 10w LED flood patern. Euro pattern on the rear ones.
 

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