Toyota vehicle OM, warns, do not run fuel tank low; As may damage CATs. I don't really see this happen, by just running low. Running out of fuel is different. I've taken my fuel level down to only 1 or 2 gallons remaining for 20 years in 100 series, without issue. But note: running tank low exposes fuel pump to air, removing from cooling effective of fuel in tank.
Fuel smell when engine has been off and cooled for hours. May be a leak. Leaks are dangerous as we're smell vapor, which is highly combustible. Do not park in garage. With leaks, we can usually determine area of leak point/area, where smell the strongest.
Some have issue with fuel boiling, which fuel comes out gas cap. It's normal to build pressure in fuel tank on a hot day. We'll hear a short hiss as we open fuel cap. fuel coming from cap area is not normal. In these we typically see gunk (dirty mucky) in fuel cap area.
DANGEROUS GAS PRESSURE BUILD UP IN GAS TANK! Why? What's going on? How can we fix this? Edited 3/15/25: Since first posting this thread. I've corrected many boiling fuel. By working in this order: Coolant system if first on the list, must be operating as designed. Which radiator fins cleaning...
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When I hear cold start issues. I first look at charging system:
Weak battery we'll get slow cranking speed. Most notable on cold start. Toyota group 27 battery is used in colder climates. Which I feel best for even warmer regions. Yields a faster stronger starting crank on cold mornings.
If battery and all points down stream of battery post, show the same at 12.4 volts or greater. And, we also get a nice fast cranking speed. We then look at fuel:
Long crank to start. Is most often associated with; excessive fuel injector (FI) leak down. This is when, fuel leaks out of fuel injectors when engine off. FSM has a leak down test, testing the entire fuel rail (all 8 FI) at same time. Excessive leak down, is mostly associated with engine not run for prolong periods. How long engine off, before noticeable long crank. Depends on how bad leak down. Note: fuel pressure regulator (FPR), must also working within spec.
Weak fuel flow due to clogged fuel filter or weak fuel pump. Typically result in engine running lean, cold or warmed-up engine. But can have more noticeable effect during cold engine start up. Gets back to fuel available & pressure in FI, for start up.
Fuel smell from exhaust:
CATs need to be brought up to operating temp. If once at operating temp (hot), we still get fuel smell form exhaust. This is most often associated with engine running to rich a fuel mixture.
I've found when I've a well tuned engine (all FI tested and rebuilt, new Denso or NGK spark plugs (not China bootleg junk), no vacuum leaks, good air filtration, perfect MAF (new OEM or cleaned), etc..)). Yet I get a fuel smell from exhaust after warm up. I do a driving test: Getting on HWY ramp I floor it. Keeping floored up to very high speeds. If I feel any hesitation through power curve, even the smallest. I replace all 8 coils (COP). Hesitation goes away as does fuel smell.
If no hesitation in above driving test. I'm finding benefits in replacing MAF sensor with OEM only. A bad, weak or even aftermarket MAF is a CAT killer.
Note: A bad charcoal canisters. We'll have a smell like old stall gas. One person describe it well "like 10 year old gas in a lawnmower"