Quick fast forward overnight!
Let's take a step back. What did I want out of this project?
My goal is to have the 80 series that I wish had been imported to the US.
- 1FZ, 5 speed manual, part time 4wd with locking hubs, no sunroof, barn doors and cloth interior. This truck had all of that.
- coolbox. This seemed gimmicky when I got a 200, but it's really nice to have. Plus, it's my wife's favorite part of the 200. A bonus on this truck.
- the GCC Spec stickers are just odd enough and it works for a vintage truck. They stay. I actually prefer some of the other year patterns, but the 1993 vintage is the funkiest of all. All in on this truck, so why not.
- Lockers? I don't need them, but "triple locked" is such a staple for an 80 that this truck might get them.
- tire upsize stateside. 33s.
- hidden winch? Offered OEM, so appropriate. TBD
- upgrade the seats? I like cloth and these are in great shape. At a minimum we're rebuilding the bottom cushion on the driver's seat. But a set of brown scheel-manns is tempting. TBD
- updated stereo and electronics.
With such good bones on this truck, and the cosmetic and suspension refresh it had, decisions had to be made on mechanicals.
Before we got to the tear down point you've seen above, we had a lot of discussion back and forth about what to do. Meshal and his trusted mechanic did not want to disturb the known good engine. He told me there, that decreases the value of a vehicle. I made my case that here there is a lot of concern about head gaskets failing after 200k Miles and 30+ years. That taking care of that would add, not subtract, value to the truck in the states.
Then mission creep set in. If we were pulling the drivetrain to do a head gasket anyway, why not do the rest? OEM parts won't be available forever.
So we've gone from a cooling system and overall light refresh to a full mechanical rebuild.
- engine rebuild with new OEM pistons, rings, bearings, valves, etc.
- transmission and transfer case rebuild, new bearings and synchros
- full cooling system Refresh
- AC refresh
- new power steering pump, brake MC, clutch MC and slave, clutch, etc.
- diffs are on hold for right now. If I retrofit lockers, Nolen will do them stateside with eatons.
I'm amazed that all of this is available as NOS OEM.
Meshal working his part finding magic
And we've gotten here in a hurry. I think the decision was made 3 days ago and here we are. No turning back now.