Interesting thread. Nice work Tim. Good explinantions W.E. but I think your missing one thing, don't forget he moved the mounts relative to the axle. The arm "changed shape" when flipped but like you pointed out that doesn't matter, what matters is the mounts moved when he cut and welded the brackets back.
Mounting the radius arm to the top of the axle does make the arm more flat. This is the only change other than MAF brackets I've seen that moved the mounts to really change the geometry.
That's where the improved ride came from. (less harshness from being on the vertical part of the travel arc instead of closer to the bottom) and of course the improved caster by rotating the axle back to stock helped steering too.
The radius arm flip is different than any bolt in arm. Bolt in would use the stock mounts so the arc is similar (but the axle is rotated for caster) this flip actually moves the mount locations.
If I ever go for a big lift this seems like a great way to go.
Another way to explain it, I'm thinking of a stock truck, 1. don't touch the arms 2. factory axle is mounted on top with 2 points 3. move it down to underneath the axle on 2 new points. = 4-6" of lift with stock arm geometry and caster. ...of course steering, driveline, etc. will need some attention.
axle
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axle
Makes no difference. There is no pivot at the axle mounts, the forces still are driven through the center of the axle. For all intents and purposes, the arm and the axle are one and the same. The arm is an extension of the axle, as it's fixed in place in relation to the axle, with the very slight exception of the slight movement from the bushings.
Hold up now, I think Sean's on to something here.
After reading Sean's post, this was bugging me, so I went out (in the rain!) and took some actual measurements of my truck.
Between the frame mount and the rear axle mount, the arm is 28" long (assuming you followed a straight line). From the rear axle mount to the front axle mount is 7.5". There is a 3" drop between the frame mount and the axle mounts (on my truck, with a 3.5" lift).
Now the axle tube is centered between the two mounts, with the bottom of the tube even with the center of the two axle mounts. That puts the center of the axle just about 2" above the frame mounts.
For simplicity, I rounded all those off, but they should be accurate within 1/4" (close enough for rock and roll).
So I plugged all those into Google Sketchup, and here's what I came up with (using Google Sketchup's handy measuring tool).
Stock, the center of the axle is 1" below the frame mount. The distance from the frame mount to the center of the axle is 32". For those of you who remember their high school geometry (or
cheat), that puts the total angle that the arm is at (relative between the frame mount and the center of the axle) at 1.79 degrees.
Okay, on to the flip. By doing the flip you're dropping the axle (in relation to the two axle mounts) by 4". Once again using Google's handy measuring tool, I found that the distance between the frame mount and the center of the axle is just a hair shy of 32.5".
Now if you are just moving the axle in relation to the arm (dropping it by 4", or 5" lower in relation to the frame mount) that would put the angle at......8.85 degrees. Granted this assumes that the axle physically moved 4" down (which it wouldn't due to the spring rate).
Assuming that the axle stays in the same location (1" below the frame mount) regardless of the flip (which it would, unless you changed the spring rate), the angle difference is much smaller at only 1.76 degrees (.03 degrees flatter if than stock if you've been keeping track).
So...is half an inch significant enough that it changes the way the vehicle handles? Probably not. But flipping the arms
does actually both lengthen and flatten the angle of the arms. (Well the flip has nothing to do with it, but rather moving the axle side mounts to the top of the axle.)