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Thanks for a great write up. I'm just about to start mine. I guess you didn't replace the needle bearings.
Lots of tips here I hadn't thought of. J
Man what a PITF-NG ass. I spoke way too soon on the last post. That nylon bushing was a nightmare. I had that thing shaped like a heart and everything else under the sun. Gonna require some time against the sector shaft to recall its original shape. Good news is it's done.Excellent write up. I've barely looked at the FSM as a result. I'm curious if using the Toyota teflon ring on the ball screw works better running it into the housing? Or do I still need to do the freezer trick? I am installing the Toyota kit and had no issues getting the worm gear back in. I'll hit the third stage (main housing) manana. And thanks to Felicity for advising me during the planning stages. I think I spent more time starring at all the o-rings and parts than I have cleaning and installing them
Yeah, I use socket with a several wraps of electrical tape to create a lip, similar to the SST they showin the power steering FSM, to keep the teflon and rubber seal from pushing back, then I press it in.View attachment 1399810
Man what a PITF-NG ass. I spoke way too soon on the last post. That nylon bushing was a nightmare. I had that thing shaped like a heart and everything else under the sun. Gonna require some time against the sector shaft to recall its original shape. Good news is it's done.
Man I need to get that FSM. The one I have (actually 2 copies) did not have the page you just posted. And nice job making your own tool. If I get an idea of what it looks like I usually do the same thing.Yeah, I use socket with a several wraps of electrical tape to create a lip, similar to the SST they showin the power steering FSM, to keep the teflon and rubber seal from pushing back, then I press it in.
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I am commenting only because I see the control valve sealing rings (two white and green speckled) are the same ones I ditched because they were way loose.. I contacted toyota and had them order the oem rings at a price of $11.25 ea (plus a few coins possibly) and they fit much better.
@NeverGiveUpYota, Do you remember the part number for the OEM control valve sealing rings?
Was it 9030132002 ?
I rebuilt my box a couple months back as well.
The two major issues I ran into were:
1. The tightening screw on the sector shaft striped out and I needed the screw and the nut replaced.
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2. I made the two spanner wrenches for the large ring nut on the top plate so I could tighten it.
I'd like to see some more detailed pics with that spanner nut does it come apart
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Got just a little time in this morning. These picks have been helpful getting the old orings out. I kind of started from the outside in with the top cap and then moved to the input shaft seal and then the housing with the 4 bolts. Used a 19-mm socket to drive the input shaft seal out.
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So can I reseal without taking the ball bearings out?I'm not understanding how you got the worm shaft out without losing the ball bearings are if that is a possibilityHad a little more time tonight and got the seals on the worm shaft and the piston. There is an oring under the seal on the piston.
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Next I moved to the bottom of the housing and took out the sector shaft dust seal. There is a c-clip behind it that is being stubborn, so stopping for today. Will let it sit with some penetrant on it overnight and will try again later.
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Got some more cleaning to do on this end apparently....
I sent mine off to West Texas Off Road, LINK and they did a fantastic job, but it sure is nice to have a pictorial of how to do it on your own bench. Had this been available then, I probably would have tried it.
Thanks again, Ufg8r and Cruiser Jimmy!
West Texas doesn’t warranty their work? That would seem unheard of....I sent mine off to West Texas as well and it leaked 2 months later. Then Georg put a band aid on it for me but it's leaking again. Ugh... Now I just need to do it myself.
Great write up. Thank you!
No problem. It has become more understandable the more I do with it. I was just trying to keep from taking the ball bearings out and if that was necessary. The input shaft seal had me confused. I bought a spanner wrench to take it apart, but then realized the seal just presses out. The seal isn't seating all he way. I'm going to try cooling or heating@Swampcruiser45 apologies coming off like a bitch (I am a chick) but really if your this confused.... at minimum watch the bleepin jeep gear box rebuild YouTube video then if your still confused, have someone else do it.