Finally!! Actual progress!!!
Went and picked up this cool blue machine yesterday from a fellow Ga Cruiser member who sells welding supplies
After we loaded it up, we raced over to my grandmas house and hooked it all up so that we could get to fooling with it. After an hour or so, it was set up (thanks to the little pre purchase installation tutorial haha) and we felt pretty confident that we could tack the 2-piece spring perch together... No problem.
When we got started today, we decided that we wanted to have the thinner perch in place and burned in completely so that the only major thing left to do on that axle is the cut and turn. After a little bit of morning stupidity (measuring the pinion angle WITHOUT the full weight of the truck on the front end lol). After that little fumble, we got the weight over the front axle and the diff pointed directly at the TC flange.
So we tacked the perches to the axle and brought everything up to the house.
Then came the fun part, doing the actual welding. We wanted to make sure it was going to penetrate well, so we prepared by welding lines all the way around a couple pieces of scrap 1/4" axle tube that a Ga cruiser member cut off of a 9.5" 60 series rear axle (he's making it into a 9.5" front axle housing for his 80, something we too need to get started on).
Anyway, I think we did an ok job, smashed them with a sledge ALOT, so I'm thinking they should be strong enough...
Just to show off the relatively beautiful first section I did. (I'm better at welding than my younger brother,
@pandathrust, now

)
After letting the exterior cool down, we welded the insides as far as we could reach with the gun, but the phone died so no pictures of that.
We also finished making our 220v extension cord (25' of 6-3 wire), so we will finish welding the 3/8" 2-piece perch another day, then my search for a huge ass pipe cutter begins. Found a cheap one at harbor freight, if it doesn't work, ill get one from work.
Im very happy with the 211, works really well! The auto set feature REALLY helps get your confidence up so that you can then learn to set the machine manually pretty quickly.