Wife left town for a few days Saturday evening which means that BeBe gets some quality time in the garage!!! Had fun with my sister at the local community festival called Taste of Downtown where most of the restaurants come out and have small booths where you get to sample one of their items. Always a fun event and the ENTIRE community comes out for it as it benefits the local Domestic Violence shelter and group.
So BeBe went into the garage late on Saturday night after all the festivities and also because I was fixing the smashed up bumper of my sisters 2015 Hyundai Santa Fe. Usually ends up being me as I am the more mechanically inclined in the family.
Anyways, so I FINALLY got around to replacing the lower lip on the rear compartment that the parameter seal/gasket attaches to. Mine was completely rusted out in the center for whatever reason and the gasket was no longer sealing so road noise and garbage would eventually get in.
Old rusty stuff. Didn't take a pic of the middle rusted out section apparently. Literally about a foot to 18" of it just crumbled away when I pulled the original gasket.
Untitled by
Greg Fisicaro, on Flickr
Untitled by
Greg Fisicaro, on Flickr
Untitled by
Greg Fisicaro, on Flickr
Spot welds all finally drilled out with my cheapo HF spot weld drillbit.
Untitled by
Greg Fisicaro, on Flickr
Untitled by
Greg Fisicaro, on Flickr
And the remains of finally getting everything drilled and pulled. Spot welds were every 2.5" and an inch from each edge so plenty of them over the 46" length of steel. As you can see in one pic, there is about a 1/2" break between the piece that starts to curve upwards to the sides and the bottom lip. This was a life saver as 1) it gave me somewhere to level the new piece off of, and 2) didnt require me to do any other structural type welding!
Untitled by
Greg Fisicaro, on Flickr
Untitled by
Greg Fisicaro, on Flickr
My tac welds are pretty ugly but that is a section that will never be seen so I was not that concerned about them looking good. I primed and painted last night and then let it dry overnight so should be good to install the new surround/parameter gasket from
@reevesci tonight after work!
For those wondering, the piece of metal needs to be almost exactly 1/2" edges with a fairly sharp turn. I had a buddy use his pressbrake to bend me a piece that was 3/4" by 3/4" by 20ga and I still had to cut some off with my die grinder.